Nonisothermal austenite grain growth kinetics under the influence of several combinations of Nb, Ti, and Mo containing complex precipitates has been studied in a microalloyed linepipe steel. The goal of this study is the development of a grain growth model to predict the austenite grain size in the weld heat affected zone (HAZ). Electron microscopy investigations of the as-received steel proved the presence of Ti-rich, Nb-rich, and Mo-rich precipitates. The steel has then been subjected to austenitizing heat treatments to selected peak temperatures at various heating rates that are typical for thermal cycles in the HAZ. Thermal cycles have a strong effect on the final austenite grain size. Using a mean field approach, a model is proposed for the dissolution of Nb-rich precipitates. This model has been coupled to a Zener-type austenite grain growth model in the presence of pinning particles. This coupling leads to accurate prediction of the austenite grain size along the nonisothermal heating path simulating selected thermal profiles of the HAZ.
The effect of filler alloys C-263, , and FM-92 on heat-affected zone (HAZ) cracking susceptibility of cast IN-738 LC, which is a high-temperature Ni-based superalloy used at temperatures up to 980 °C and is precipitation hardened by the ␥Ј (Ni 3 Al,Ti) phase, by gas-tungsten-arc (GTA) welding was studied. In addition, autogenous welds were also made on the IN-738 parent material. The preweld treatments consisted of the standard solution treatment at 1120 °C for 2 hours followed by air cooling, and a new heat treatment, which was developed to improve the HAZ cracking resistance of IN-738 LC. This heat treatment consisted of solution treating at 1120 °C followed by air cooling then aging at 1025 °C for 16 hours followed by water quenching. Welds were observed to suffer intergranular HAZ cracking, regardless of the filler alloy; however, the autogenous welds were most susceptible to HAZ cracking. In general, the cracking tendency for both heat treatments was maximum for C-263 and RENE-41 fillers and decreased with the use of FM-92 and IN-718 filler alloys. The HAZ cracking was associated mainly with constitutional liquation of ␥Ј and MC carbides. On some cracks, liquated low melting point containing Zr-carbosulfide and Cr-Mo borides were also observed to be present. The cooling portion of the weld thermal cycle induced precipitation hardening via ␥Ј phase in the ␥ matrix of the weld metal. The HAZ cracking increased as the weld metal lattice mismatch between ␥Ј precipitates and ␥ matrix of the weld and its hardness (Ti ϩ Al) increased. However, the weld-metal solidus and solidification temperature range, determined by high-temperature differential scanning calorimetry, did not correlate with the HAZ cracking susceptibility. It is suggested that the use of filler alloys with small ␥Ј-␥ lattice mismatch and slow age-hardening response would reduce the HAZ cracking in IN-738 LC superalloy welds.
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