Various techniques have been developed in the past to measure the different parameters in two-phase flow. Among them, the multi-sensor conductivity probe is one of the most commonly used techniques because of its good overall performance. Recently, more advanced techniques, such as high-speed optical imaging and fast x-ray densitometry, have matured and become easily accessible. The main objective of this work is to compare and integrate these different techniques, to achieve a more accurate and complete measurement of two-phase flow. In this study, a double-sensor conductivity probe is used to measure the local time-averaged parameters along the radial direction of a 2.54 cm ID round pipe. An x-ray densitometry system is used to measure the chordal averaged void fraction and gas velocity. A high-speed camera system is employed to provide a visualization of the two-phase flow structure and obtain the line-averaged gas velocity. The unique advantages and main uncertainties of these three techniques are analyzed by considering their measuring principles and possible issues in practical measurements. From this, a method is developed to integrate the data obtained by the optical and x-ray systems into the probe signal processing. Better accuracy can be achieved using this method for various local two-phase flow parameters, including the void fraction, bubble velocity and superficial gas velocity, compared to the original probe measurements.
In this paper, a compact x-ray densitometry system consisting of a 50 kV, 1 mA x-ray tube and several linear detector arrays is developed for two-phase flow measurement. The system is capable of measuring void fraction and velocity distributions with a spatial resolution of 0.4 mm per pixel and a frequency of 1000 Hz. A novel measurement model has been established for the system which takes account of the energy spectrum of x-ray photons and the beam hardening effect. An improved measurement accuracy has been achieved with this model compared with the conventional log model that has been widely used in the literature. Using this system, void fraction and velocity distributions are measured for a bubbly and a slug flow in a 25.4 mm I.D. air–water two-phase flow test loop. The measured superficial gas velocities show an error within ±4% when compared with the gas flowmeter for both conditions.
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