Electroactive materials that change shape in response to electrical stimulation can serve as actuators. Electroactive actuators of this type have great utility in a variety of technologies, including biomimetic artificial muscles, robotics, and sensors. Electroactive actuators developed to date often suffer from problems associated with the need to use electrolytes, slow response times, high driving voltages, and short cycle lifetimes. Herein, we report an electrolyte-free, single component, polymer electroactive actuator, which has a fast response time, high durability, and requires a low driving voltage (<5 V). The process employed for production of this material involves wet-spinning of a preorganized camphorsulfonic acid (CSA)-doped polyaniline (PANI) gel, which generates long, flexible, and conductive (∼270 S/cm) microfibers. Reversible bending motions take place upon application of an alternating current (AC) to the PANI polymer. This motion, promoted by a significantly low driving voltage (<0.5 V) in the presence of an external magnetic field, has a very large swinging speed (9000 swings/min) that lies in the range of those of flies and bees (1000-15000 swings/min) and is fatigue-resistant (>1000000 cycles).

Polyaniline (PANI) has served as one of the most promising conducting materials in a variety of fields including sensors, actuators, and electrodes. Fabrication of 1D PANI fibers using electrospinning methods has gained a significant amount of attention. Due to the extremely poor solubility of PANI in common organic solvents, fabrication of electrospun PANI fiber has been carried out either by using corrosive solvents such as H2SO4 or by electrospinning in the presence of other matrix polymers. Herein, a new approach to the fabrication of PANI fibers using tert‐butyloxycarbonyl‐protected PANI (t‐Boc PANI) as the conducting polymer precursor is reported. The t‐Boc PANI is soluble in common organic solvents (e.g., chloroform and tetrahydrofuran), and electrospinning of t‐Boc PANI in those solvents affords nano/micrometer‐sized t‐Boc PANI fibers. Treatment of the electrospun t‐Boc PANI fibers with HCl results in the removal of the acid labile t‐Boc group and the generation of conducting (≈20 S cm−1) PANI fibers. The HCl‐doped PANI fibers are successfully used in the detection of gaseous ammonia with a detection limit of 10 ppm.

Owing to its high conductivity, solution processability, mechanical flexibility, and transparency, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) has been extensively explored for use in functional devices including solar cells, sensors, light-emitting diodes, and supercapacitors. The ability to fabricate patterned PEDOT:PSS on a solid substrate is of significant importance to develop practical applications of this conducting polymer. Herein, we describe a new approach to obtain PEDOT:PSS patterns that are based on a polymerizable supramolecular concept. Specifically, we found that UV irradiation of a photopolymerizable diacetylene containing PEDOT:PSS film followed by development in deionized water and subsequent treatment with sulfuric acid (glass and silicon wafer) or formic acid (PET) produces micron-sized PEDOT:PSS patterns on solid substrates. The newly designed photolithographic method, which can be employed to generate highly conductive (>1000 S/cm) PEDOT:PSS patterns, has many advantages including the use of aqueous process conditions, a reduced number of process steps, and no requirement for plasma etching procedures.

Tubular materials created by self-assembly of small organic molecules have gained great attention recently. Fabrication of tubular structures that have precise dimensions by using conventional self-assembly approaches is extremely challenging. Herein we describe fabrication of a free-standing tubular polydiacetylene (PDA) sensor based on the meniscusguided self-assembly and polymerization of diacetylene (DA) monomers. The free-standing single PDA tube can be utilized as an unprecedented microcapillary-based sensor system, which requires only a minimum amount (70−140 nL) of an analyte solution. We have observed 4 orders of magnitude more sensitive to analytes than is a conventional PDA sensor when a biotinfunctionalized PDA tube is exposed to streptavidin. The microcapillary-based analytical method developed in this study should find great utility not only for PDA sensors but also for other free-standing wire sensor systems.

Owing to the relatively high conductivity and unique redox behavior, polyaniline (PANI) has been one of the most technologically promising conducting polymers. Although various methodologies have been developed, fabrication of PANI microfibers has been a challenging task owing to the poor solubility in most organic solvents. By taking advantage of a microfluidic technology and organic soluble acid labile t-Boc-protected PANI (t-Boc-PANI) as the conducting polymer precursor, fabrication of PANI microfibers in a size-controlled manner is possible. Introduction of a THF solution containing t-Boc-PANI, and dodecylbenzenesulfonic acid (DBSA) as a core flow, and water as a sheath flow into a microfluidic channel with a 3D hydrodynamic focusing effect results in crystallization of the polymer fiber. By changing the flow rate, linear PANI microfibers that range from 16.2 to 39.4 μm in diameter are readily obtained.