The application of microstructured surfaces is one possible method to reduce friction in lubricated contacts between components with relative movement. Due to this, the energy efficiency and the occurring wear during the operating time of the final products could be decreased. To manufacture structured surfaces economically, a micro coining process was analyzed within this study. This process offers the potential for integration into the established manufacturing processes of different final products, such as tappets used in a valve train. Thus, large-scale production is enabled. To detect the manufacturing limits of the micro coining process, the manufacturing of the coining tools as well as the coining process needs to be investigated. Within this study, the achievable accuracy and the failure of cuboid and cylindrical microstructure elements with selected dimensions were analyzed. For both types of microstructures, the minimal lateral dimensions were detected. Besides the achievable accuracy, correlations between different geometrical dimensions of the micro elements are presented. Additionally, the aspect ratio is detected as the main cause of failure for the micro coining process. In general, the suitability of a coining process for manufacturing microstructured surfaces is proven.

The production of adhesive mortar uses large proportions of sand, causing undesirable environmental impact as this is a finite resource. In recent years, the insertion of civil construction waste in cement matrixes has intensified with the objective of replacing sand in the mortar manufacturing process. Therefore, in this study, the proportions of 5%, 10%, 15% substitution of the mineral aggregate by basalt dust waste in the production of industrialized adhesive mortar were adopted. The reference mixture of 1:3 (cement: sand) was adopted and the water/dry material ratio was set at 0.20. The adhesive mortars produced in the tests to determine the consistency index, water retention, mass density, open time, tensile strength and water absorption by capillarity were analyzed. The results were satisfactory, demonstrating that it is feasible to use the waste as a substitute for sand in the production of industrialized adhesive mortars.