The development of preferred orientation in AlN thin films deposited on silica glass substrates by rf sputtering at low substrate temperature (<150 °C) has been studied. The main factors controlling the preferential orientation of the AlN thin films are the ion-bombardment energies, incidence angle of the arriving particles, and deposition rate. At low pressure, a perpendicular and highly directional energetic ion-bombardment induces an orientation of the crystallites with their c-axis perpendicular to the substrate surface. At higher pressure (>15 mTorr), a spreading in the incidence angle of the arriving particles, due to gas phase collisions, favors the formation of AlN crystal twinning. A change in the preferred orientation of the films from (0001) to (1011) for deposition rates above 1.8 Å/s is observed.
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