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The process of producing a composite material hybrid powder-laser-casting method. Developed new design of the mixing reactor. On the basis of mathematical methods of modeling examined of hydro-and gas-dynamic conditions for obtaining the suspension of the aluminum melt. Investigated the trajectory of moving particles in gas and liquid flows. Comprehensively studied the regularities of formation and stability of structural phase components in the composite material of aluminum alloy, which was obtained hybrid powder-laser-casting method. We show the possibility to control the porosity of the obtained composite material using the process parameters of the developed hybrid method.

The dynamics of hard crust formation is investigated in the liquid melt by contact with the working walls of the copper crystallizer under conditions of continuous production of bimetallic products such as “band” at different speeds of the process. The optimal speed is identifying to achieve maximum performance with the satisfactory quality of the finished products. Recommendations for increase speed of carrying out process are offered.

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