Two-pass channels are used for internal cooling in a number of engineering systems e.g., gas turbines. Fluid travelling through the curved path, experiences pressure and centrifugal forces, that result in pressure driven secondary motion. This motion helps in moving the cold high momentum fluid from the channel core to the side walls and plays a significant role in the heat transfer in the channel bend and outlet pass. The present study investigates using Computational Fluid Dynamics (CFD), the flow structure, heat transfer enhancement and pressure drop in a smooth channel with varying aspect ratio channel at different divider-to-tip wall distances. Numerical simulations are performed in two-pass smooth channel with aspect ratio W in /H = 1:3 at inlet pass and W out /H = 1:1 at outlet pass for a variety of divider-to-tip wall distances. The results show that with a decrease in aspect ratio of inlet pass of the channel, pressure loss decreases. The divider-totip wall distance (W el ) not only influences the pressure drop, but also the heat transfer enhancement at the bend and outlet pass. With an increase in the divider-to-tip wall distance, the areas of enhanced heat transfer shifts from side walls of outlet pass towards the inlet pass. To compromise between heat transfer and pressure drop in the channel, W el /H = 0.88 is found to be optimum for the channel under study.

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Detailed film effectiveness measurements have been made on a cylindrical leading edge surface for steady and pulsating flows. The film hole is off centered by 21.5 deg from the centerline and angled 20 deg to the surface and 90 deg from the streamwise direction. Two jet-to-cross-flow velocity ratios have been considered: VR=1 and 2, which correspond to blowing ratios of 1 and 2, respectively. The pulsating frequency is 10 Hz and the duty cycle is 50%. Comparisons between film effectiveness with a pulsating film and a continuous film show that for the same blowing ratio, the effectiveness of the film drops by a factor of 2 when the flow is pulsed. Hotwire measurements are made to characterize the pulsating velocity waveform at the exit of the film exit and verify the integrity of the pulse. The variation in the measured surface adiabatic wall temperature over the pulsing duration is very small, suggesting a large thermal inertia that keeps the wall surface largely unaffected by the time scale of the pulsations; this holds true for both blowing ratios tested.

Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with crossflow in one direction. Jet angle is varied between 30, 60, and 90deg as measured from the target surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer and pressure loss is determined along with the various interactions among these parameters.

The necessity of performing an unsteady simulation for the purpose of predicting the heat transfer on the endwall surfaces of a turbine passage is addressed. This is measured by the difference between the two solutions obtained from a steady simulation and the time average of an unsteady simulation. The heat transfer coefficient (Nusselt number) based on the adiabatic wall temperature is used as the basis of the comparison. As there is no film cooling in the proposed case, a computed heat transfer coefficient should be a better measure of such difference than, say, a wall heat flux. Results show that the effect of unsteadiness due to wake passage on the pressures and recovery temperatures on both hub and casing is negligible. Heat transfer on the endwalls, however, is affected by the unsteady wake; the time-averaged results yield higher heat transfer; in some regions, up to 15% higher. The results for the endwall heat transfer were compared with results in open literature and were found to be comparable.