The use of CO as a C1 building block will be of essential importance in the future. In this context the synthesis of cyclic carbonates from epoxides and CO gained great attention recently. These products are valuable compounds in a variety of chemical fields. The development of new catalysts and catalytic systems for this atom-economic, scalable, and industrially relevant reaction is a highly active research field. Over the past 17 years great advances have been made in this area of research. This chapter covers the survey of the important known classes of homogeneous catalysts for the addition of CO to epoxides. Besides pioneering work, recent developments and procedures that allow this transformation under mild reaction conditions (reaction temperatures of ≤100 °C and/or CO pressures of 0.1 MPa) are especially emphasized.

Recently, bio-derived cyclic carbonates have gained significant importance: e.g., as building blocks in non-isocyanate polyurethanes (NIPUs). Herein we report the development of a calcium-based catalyst system for the synthesis of challenging internal and trisubstituted cyclic carbonates from bio-derived epoxides and CO2 under mild reaction conditions. Several crown ethers were tested as ligands in combination with various cocatalysts for the possible activation of CO2. The most active system consists of a dicyclohexyl-functionalized 18-crown-6 ether and triphenylphosphane in addition to calcium iodide. The in situ complexation of Ca2+ by the crown ether was detected by 1H NMR spectroscopy. Interestingly, the addition of triphenylphosphane as a cocatalyst leads to a significant increase in activity, which is similar to or even higher than that of organic superbases such as DBU and TBD. The catalytic system was employed in the conversion of 16 different bio-derived epoxides, including fatty acid esters, oils, and terpenes with CO2, and is able to facilitate the reaction under mild conditions. Various internal epoxides were converted at only 45 °C, 0.5 MPa CO2 pressure, a catalyst loading of 5 mol %, and a reaction time of 24 h with isolated yields up to 98% of the respective carbonate. The challenging terpene-based carbonates were isolated in yields up to 81%, although harsher reaction conditions were necessary.

Herein, we report an efficient isomerization–transfer hydrogenation reaction sequence based on a cobalt pincer catalyst (1 mol %), which allows the synthesis of a series of anti-Markovnikov alcohols from terminal and internal epoxides under mild reaction conditions (≤55 °C, 8 h) at low catalyst loading. The reaction proceeds by Lewis acid (3 mol % Er­(OTf)3)-catalyzed epoxide isomerization and subsequent cobalt-catalyzed transfer hydrogenation using ammonia borane as the hydrogen source. The general applicability of this methodology is highlighted by the synthesis of 43 alcohols from epoxides. A variety of terminal (23 examples) and 1,2-disubstituted internal epoxides (14 examples) bearing different functional groups are converted to the desired anti-Markovnikov alcohols in excellent selectivity and yields of up to 98%. For selected examples, it is shown that the reaction can be performed on a preparative scale up to 50 mmol. Notably, the isomerization step proceeds via the most stable carbocation. Thus, the regiochemistry is controlled by stereoelectronic effects. As a result, in some cases, rearrangement of the carbon framework is observed when tri- and tetra-substituted epoxides (6 examples) are converted. A variety of functional groups are tolerated under the reaction conditions even though aldehydes and ketones are also reduced to the respective alcohols under the reaction conditions. Mechanistic studies and control experiments were used to investigate the role of the Lewis acid in the reaction. Besides acting as the catalyst for the epoxide isomerization, the Lewis acid was found to facilitate the dehydrogenation of the hydrogen donor, which enhances the rate of the transfer hydrogenation step. These experiments additionally indicate the direct transfer of hydrogen from the amine borane in the reduction step.

An immobilized bifunctional phosphonium salt catalyst efficiently catalyzed the synthesis of cyclic carbonates under mild conditions, and was reused up to 15 times.