Laser-based additive manufacturing (AM) of Ti-6Al-4V has become increasingly important for use in components of transportation devices. The most significant advantage over conventional steel structures is the reduction in specific weight. Complex geometries can be produced with the layer-by-layer manufacturing process and the personalised, unique part production can be faster and produced with the lower costs and less material waste than the conventional manufacturing techniques. Between the manufacturing process of an additively manufactured part and its use, the post-processing is an essential factor related to the strength properties or porosity of the finished product. The heat treatment is a possibility to change the final part properties.
Additive manufacturing provides the possibility to print complex generative designed bodies. The research deals with redesigning a payload part of a camera holder using generative design for selective laser melting. The possibility of replacing the original polymer component with a metal printed component of a greater strength and the effect of different parameters of generative design were investigated. By comparing the generative design results obtained in several phases, the goal was to find a solution that can be used to replace the previous part and become printable with 3D metal printing. The internal stress values for each case and the amount of weight reduction that can be achieved were determined. With the results obtained, the parts were prepared for printing. It is the key aspect of the industrial application of generative optimization.
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