Polyimides are commonly synthesized in a 2-step solution polymerization process. Such process requires long reaction times as well as specific care due to the use of potentially harmful solvents. In the present study, the total reaction time for producing polyimides has been lowered to less than 10 min by using a solvent-free continuous reactive extrusion process. The proof of concept was determined with the system based on 3,3',4,4'benzophenone-tetracarboxylic dianhydride (BTDA) and an aliphatic diamine, Jeffamine D-230 within a micro-extruder. Conversion degrees to polyimide, determined with 13 C NMR and DSC analysis, are over 90 mol% after 5 min of extrusion at 180 °C, 200 °C and 225 °C respectively. These syntheses were then transferred to a twin-screw extruder to form linear aliphatic-aromatic polyimides with two types of dianhydride: BTDA and pyromellitic dianhydride (PMDA). Comparison with a conventional solution polymerization process showed no significant differences in the polymers characteristics. The polyimides produced with this method presented glass transition temperatures ranging from 5 to 90 °C. The number average molar masses measured were between 11000 and 15000 g.mol -1 .
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