Carbon dioxide/epoxide copolymerization
is an efficient way to
add value to waste CO2 and to reduce pollution in polymer
manufacturing. Using this process to make low molar mass polycarbonate
polyols is a commercially relevant route to new thermosets and polyurethanes.
In contrast, high molar mass polycarbonates, produced from CO2, generally under-deliver in terms of properties, and one
of the most widely investigated, poly(cyclohexene carbonate), is limited
by its low elongation at break and high brittleness. Here, a new catalytic
polymerization process is reported that selectively and efficiently
yields degradable ABA-block polymers, incorporating 6–23 wt
% CO2. The polymers are synthesized using a new, highly
active organometallic heterodinuclear Zn(II)/Mg(II) catalyst applied
in a one-pot procedure together with biobased ε-decalactone,
cyclohexene oxide, and carbon dioxide to make a series of poly(cyclohexene
carbonate-b-decalactone-b-cyclohexene
carbonate) [PCHC-PDL-PCHC]. The process is highly selective (CO2 selectivity >99% of theoretical value), allows for high
monomer
conversions (>90%), and yields polymers with predictable compositions,
molar mass (from 38–71 kg mol–1), and forms
dihydroxyl telechelic chains. These new materials improve upon the
properties of poly(cyclohexene carbonate) and, specifically, they
show good thermal stability (T
d,5 ∼
280 °C), high toughness (112 MJ m–3), and very
high elongation at break (>900%). Materials properties are improved
by precisely controlling both the quantity and location of carbon
dioxide in the polymer chain. Preliminary studies show that polymers
are stable in aqueous environments at room temperature over months,
but they are rapidly degraded upon gentle heating in an acidic environment
(60 °C, toluene, p-toluene sulfonic acid). The
process is likely generally applicable to many other lactones, lactides,
anhydrides, epoxides, and heterocumulenes and sets the scene for a
host of new applications for CO2-derived polymers.