Superhydrophobic surfaces present promising potential for improving the mechanical and chemical durability of electromagnetic interference (EMI) shielding materials. However, integrating superhydrophobicity and EMI shielding is still a challenge due to the complex structural design. Herein, superhydrophobic and highly durable fabrics with excellent EMI shielding effectiveness were fabricated. First, the meta-aramid nonwoven fabrics were functionalized by a polydopamine layer. Then, with the assistance of the metal-binding ability of polydopamine, silver nanoparticles were immobilized on the fiber surface by electroless plating. Finally, after the introduction of fluorine-containing agents via a facile dipping method, a superhydrophobic surface was successfully obtained. The as-prepared fabrics showed excellent EMI shielding effectiveness of 111 dB due to superior electrical conductivity (234 S/cm). Moreover, thanks to the low surface energy of fluorine-containing molecules as well as the micro-nanoroughness created by the stacking of silver nanoparticles, the composite fabrics exhibited a large water contact angle of 152° and a low sliding angle of 5°. It was noted that the composite fabrics still maintain superhydrophobicity and high EMI shielding effectiveness (110 dB) even after the acid and alkali corrosion, bending, abrading, and salt fog test, respectively, demonstrating their durability under harsh environments.

Highly conductive fillers are an essential raw material in the fabrication of conductive composites, paste, ink, adhesive, etc. Still, susceptibility to salt spray erosion remains a serious issue for silver-based fillers. Herein, we first prepared highly conductive silver-plated microspherical silica (Ag/pSiO2) through catechol/polyamine surface functionalization and subsequently formed a self-assembled inhibition layer on the surface of Ag/pSiO2 by using (3-mercaptopropyl)trimethoxysilane (KH590) to enhance the salt spray erosion resistance. The results suggested that the self-assembled KH590 greatly improved the salt spray erosion resistance of the Ag/pSiO2. The total shielding effectiveness (SEt) of the composites protected by KH590 was 106 dB after the salt spray erosion, which was even 16 dB higher than that before erosion. In contrast, the SEt of the composites without KH590 decreased significantly from 111 to 76 dB. Further studies revealed that the KH590 inhibitor strongly prevented the penetration of Cl– and subsequently enhanced the salt spray resistance. Considering the facile and effective preparation, this strategy could be applied in large-scale silver-based EMI shielding materials.