Terrorist attacks occur constantly, which subsequently arouses awareness of self-protection. In order to alleviate the harm caused by sharp objects of knives and daggers, a design of flexible stab-resistant materials that are impregnated with the shear thickening fluid (STF)/multi-walled carbon nanotubes (MWCNTs) system and different texture of fabrics is presented. STF/MWCNTs are composed of polyethylene glycol (PEG 200) as the dispersion medium and silica (SiO2) of 12 nm and 75 nm as disperse phase as well as MWCNTs as supplementary reinforcement, in expectation to provide the aramid fabrics with high strengths, low critical shear rate, and a short thickening response time. The textures of aramid fabrics—plain (P), twill (T), satin (S), or basket (B) weave—are saturated in the STF/MWCNTs system. The synergetic influences of silica size and texture on tensile strength, quasi-static knife, and spike stab resistances of the STF/MWCNTs-impregnated aramid fabrics are examined. Results show that the plain aramid fabric immersed in the STF/MWCNTs system containing 12 nm SiO2(SM12) exhibit the maximum tensile strength and quasi-static knife stab resistance, 14.7 MPa and 8.9 MPa, respectively, which is 1.15 and 1.43 times higher than pure aramid fabrics. Moreover, the basket-weave aramid fabric immersed in the STF/MWCNTs system containing 12 nm SiO2have the maximum quasi-static spike stab resistance of 17.12 MPa compared to other textures of fabrics, which is 1.05 times higher than those immersed in the 75 nm SiO2STF/MWCNTs (SM75) system and 1.33 times higher than that of pure basket aramid fabrics.
This paper describes the design and qualification testing of high density oil based screen running fluids for an HPHT subsea gas field development in the Norwegian Sea. The field of interest contains gas bearing sandstones with permeabilities up to 5-10 Darcy buried at greater than 5000 m at high temperature and pressure (185 °C, 830 bar). The wells are designed to be completed with standalone screens. However, running screens in high density OBM has been a challenge for the industry due to the high solids load of such fluids. To qualify an HPHT screen running fluid, crucial to the economical development of this field, a rigorous fluid testing program was designed and carried out. The main drivers for the fluid qualification are to ensure that: The fluid is stable at downhole temperature to allow the running of the screens to bottom without plugging The fluid should remain mobile to allow easy backflow after a 28-day static period to allow subsequent well completion operations and back flow of the wells The fluid should not plug the screens after the 28-day static period The fluids were first designed and tested in vendor laboratories to ensure good long term stability and mobility. This was followed by internal confirmation testing by the operator. Final qualification at a third party facility for stability and mobility was carried out at simulated downhole conditions using a purpose built HPHT cell incorporating a sand control screen. The results of the qualification program showed that a 1.90 sg oil-based fluid containing fine barite can deliver a feasible solution to the completion challenges for the HPHT field development. The designed fluids are stable, easy to backflow and will not plug the sand control screens. The learnings from this study will also be presented.
Objectives/Scope Controlling the excessive water production from the high water cut gravel packing horizontal well is a challenge. The approach which uses regular packers or packers with ICD screens to control the unwanted water does not function well. This is mainly because of the length limitation of packers which will make the axial flow resistance insufficient. Methods, Procedures, Process In this paper, a successful case that unwanted water is shutoff by using continuous pack-off particles with ICD screens (CPI) in the whole horizontal section in an offshore oilfield of Bohai bay is presented. The reservoir of this case is the bottom-water high viscosity reservoir. The process is to run 2 3/8" ICD screen string into the 4" screen string originally in place, then to pump the pack-off particles into the annulus between the two screens, and finally form the 360m tightly compacted continuous pack-off particle ring. Results, Observations, Conclusions The methodology behind the process is that the 2-3/8" ICD screens limit the flow rate into the pipes as well as the continuous pack-off particle ring together with the gravel ring outside the original 4" screens to prevent the water channeling into the oil zone along the horizontal section. This is the first time this process is applied in a high water cut gravel packed horizontal well. After the treatment, the water rate decreased from 6856BPD to 836.6BPD, the oil rate increased from 44BPD to 276.8BPD. In addition, the duration of this performance continued a half year until March 21, 2020. Novel/Additive Information The key of this technology is to control the unwanted water by using the continuous pack-off particles instead of the parkers, which will bring 5 advantages, a) higher efficiency in utilizing the production interval; b) no need to find the water source and then fix it; c) the better ability to limit the axial flow; d) effective to multi-WBT (water break though) points and potential WBT points; e) more flexible for further workover. The technology of this successful water preventing case can be reference to other similar high water cut gravel packed wells. Also, it has been proved that the well completion approach of using CPI can have good water shutoff and oil incremental result. Considering the experiences of historical applications, CPI which features good sand control, water shutoff and anti-clogging is a big progress compared to the current completion technologies.
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