In this study, activator, metakaolin, and silica fume were used as a compound activator to improve the activity of steel slag powder. The influence of activator, steel slag powder, metakaolin, and silica fume on the resulting strength of steel slag cement mortar was investigated by orthogonal experiments. For four weight fractions of steel slag powder (10%, 20%, 30%, 40%), the experimental results indicate that the compressive strength of mortar can reach up to more than 85% of the control group while the flexural strength can reach up to more than 90% of the flexural strength of the control group. Through orthogonal analysis, it is determined that the activator is the primary factor influencing the mortar strength. According to the result of orthogonal analysis, the optimal dosages of activator, steel slag powder, metakaolin, and silica fume are suggested. The GM (0, N) prediction model of compressive strength and flexural strength was established, and the compressive strength and flexural strength of mortar with the optimal dosage combinations were predicted. The prediction results show that by using the optimal dosage combination, the mortar strength can reach the level of P·O·42.5 cement. Considering the different strength and cost requirements of cementitious materials in practical engineering, the economic benefits of replacing cement with steel slag powder activated by compound activator in various proportions and equal amounts were presented. The results show that the method proposed in this study can reduce the cost of cementitious materials.
Coal gangue is a kind of industrial solid waste with serious ecological and environmental implications. Producing concrete with coal gangue aggregate is one of the green sustainable development requirements. This paper reviews the properties and preparation methods of Chinese gangue aggregate, studies the influence of gangue aggregate on concrete properties and the prediction model of gangue concrete, and summarizes the influence of modified materials on gangue concrete. The studies analyzed in this review show that different treatments influence the performance of coal gangue aggregate concrete. With the increase in the replacement ratio of coal gangue aggregate in concrete, the concrete workability and mechanical performance are reduced. Furthermore, the pore structure changes lead to decreased porosity, greatly affecting the durability. Coal gangue is not recommended for producing high-grade concretes. Nevertheless, pore structure can be improved by adding mineral admixtures, fibers, and admixtures to the coal gangue concrete. Hence, the working properties, mechanical properties, and durability of the concrete can be improved effectively, ensuring that coal gangue concrete meets engineering design requirements. Adding modified materials to coal gangue concrete is a viable future development direction.
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