In this perspective,
recent developments on palladium and nickel
mediated chain walking olefin polymerization and copolymerization
with polar functionalized comonomers are described. First, the chain
walking polymerization mechanism is discussed followed by its implications
in olefin polymerization and copolymerization. Then, recent advances
in catalyst design are provided. Special attention is paid to the
influence of ligand structures on the catalytic properties. Subsequently,
the applications of these chain walking polymerization catalysts in
the synthesis of functionalized hyperbranched polymers and copolymers
are summarized. Finally, some recent developments and perspectives
on very fast and very slow chain walking polymerization catalysts
are discussed.
On the basis of the strategy of promoting thermostability of α-diimine nickel catalyst by ligand backbone framework, a series of α-diimine nickel(II) complexes with bulky camphyl or diaryl-substituted backbones, [2,6-(R2)2C6H3−NC(R1)−C(R1)N−2,6-(R2)2C6H3]NiBr2 (1a, R1 = Ph, R2 = CH3; 2a, R1 = 4-methylphenyl, R2 = CH3; 3a, R1 = 4-fluorophenyl, R2 = CH3; 4a, R1 = camphyl, R2 = CH3; 4b, R1 = camphyl, R2 = i-Pr), were synthesized and used as catalyst precursors for ethylene polymerization. Crystallographic analysis revealed that the bulky camphyl backbone has a valid steric-effect on the nickel center by blocking the axial site for the metal center and suppressing the potential rotation of the CAr−N bond. Ethylene polymerizations catalyzed by these nickel α-diimine complexes activated by MAO were systematically investigated and the influences of the substituted backbones as well as reaction temperature on the catalytic activity, molecular weight and branching structure of the polymers were evaluated. It was found that the catalysts containing a camphyl backbone have excellent thermal stability and polymer structure control for ethylene polymerizations. Even at 80 °C, the 4b/MAO system still kept high activity and relatively stable kinetics and produced high molecular weight polyethylene. Moreover, the branching degrees and branched chain distribution of the polyethylenes obtained by the complex could also be controlled by tuning the reaction temperature.
On the basis of different approaches for modifying α-diimine palladium catalysts, a series of methyl chloride palladium complexes with various α-diimine ligand backbones were synthesized and characterized. The corresponding cationic palladium complex chelating esters were further obtained by treatment of methyl chloride palladium complexes with methyl acrylate (MA). It was observed that decomposition of a cationic palladium complex chelating ester can occur to produce a new cationic palladium complex chelating two ligands and two counteranions, which provides a new pathway for deactivation of palladium catalysts and formation of palladium black by a fragmentation pattern with ester loss. These α-diimine palladium catalysts were employed in the homopolymerization of ethylene and copolymerization of ethylene and MA to evaluate substituent effects of the ligand backbone. A bulky camphyl α-diimine palladium catalyst was found to show better thermal stability and afford high-molecular-weight copolymer with higher incorporation of polar monomer. Longstanding living polymerization of ethylene was also achieved within 12 h using a bulky camphyl α-diimine palladium catalyst.
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