Surface pattern is a promising approach to enhance membrane performance while contradictory results have been reported on its impact on concentration polarization.Here, we provide an experimental and modeling study of the concentration polarization on patterned membranes by varying pattern size, solute size, surface hydrophilicity, and membrane orientation. Interesting trends were observed when comparing different membrane orientations, where relative concentration polarization degree (CPD) was found depend on molecular weight. Salts and small organic molecules encountered more severe CPD in the transverse mode, while molecules larger than a threshold value showed a different trend. Such threshold molecular weight increased at larger pattern size. Simulation results were consistent with experimental observations, and revealed the critical role of diffusivity on such phenomena. Results also showed more severe concentration polarization on patterned membranes in both parallel and transverse modes in most cases, compared to smooth membrane.
High-fidelity simulations of momentum and mass transfer within a hollow fiber gas separation membrane module are here reported. The simulations capture the potential detrimental effects of poor fiber packing at the bundle–case interface on fluid distribution and performance. Results are presented for both circular and planar fiber bundles. The length over which bundle–case gaps affects flow is determined. The length increases dramatically with increasing fiber packing fraction. As the packing fraction approaches 0.6, the impact extends over the entire bundle diameter for small modules (<1000 fibers). The results clearly demonstrate the detrimental effect of poor packing along the case and can be used to develop module manufacturing guidelines. To reduce computational costs, an equivalent planar bundle module approximation is developed. The approximate simulations agree well with results from full 3-D simulations and can reduce computational costs without sacrificing fidelity.
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