Fluid-structure interaction (FSI) is prevalent in aircraft hydraulic pipes due to high-pressure fluid pulsation, complex pipe path routing and boundary constraints, which pose a serious threat to the safety and reliability of the aircraft hydraulic system. This paper focuses on the FSI response of aircraft hydraulic pipes with complex constraints. A comprehensive fourteen-equation model for describing the FSI of pipe conveying fluid with wide pressure and Reynolds number range is proposed. The excitation models and complex boundary constraints of liquid-filled pipes are established. Moreover, based on the transfer matrix method (TMM), combined with the time discreteness and analytical integral method, a discrete time transfer matrix method (DTTMM) for solving the FSI fourteen-equation model in time domain is presented. Then, the numerical solution and experiment of an ARJ21-700 aircraft hydraulic pipe with complex constraints is carried out with four working conditions. The obtained results verify the correctness of the proposed model and solution method, and reveal the universal laws of the FSI response about aircraft hydraulic pipes, which can also provide theoretical and experimental references for modeling, solutions and verification in the FSI analysis of pipe conveying fluid.
The previous sensitivity analysis researches are not accurate enough and also have the limited reference value, because those mathematical models are relatively simple and the change of the load and the initial displacement changes of the piston are ignored, even experiment verification is not conducted. Therefore, in view of deficiencies above, a nonlinear mathematical model is established in this paper, including dynamic characteristics of servo valve, nonlinear characteristics of pressure-flow, initial displacement of servo cylinder piston and friction nonlinearity. The transfer function block diagram is built for the hydraulic drive unit closed loop position control, as well as the state equations. Through deriving the time-varying coefficient items matrix and time-varying free items matrix of sensitivity equations respectively, the expression of sensitivity equations based on the nonlinear mathematical model are obtained. According to structure parameters of hydraulic drive unit, working parameters, fluid transmission characteristics and measured friction-velocity curves, the simulation analysis of hydraulic drive unit is completed on the MATLAB/Simulink simulation platform with the displacement step 2 mm, 5 mm and 10 mm, respectively. The simulation results indicate that the developed nonlinear mathematical model is sufficient by comparing the characteristic curves of experimental step response and simulation step response under different constant load. Then, the sensitivity function time-history curves of seventeen parameters are obtained, basing on each state vector time-history curve of step response characteristic. The maximum value of displacement variation percentage and the sum of displacement variation absolute values in the sampling time are both taken as sensitivity indexes. The sensitivity indexes values above are calculated and shown visually in histograms under different working conditions, and change rules are analyzed. Then the sensitivity indexes values of four measurable parameters, such as supply pressure, proportional gain, initial position of servo cylinder piston and load force, are verified experimentally on test platform of hydraulic drive unit, and the experimental research shows that the sensitivity analysis results obtained through simulation are approximate to the test results. This research indicates each parameter sensitivity characteristics of hydraulic drive unit, the performance-affected main parameters and secondary parameters are got under different working conditions, which will provide the theoretical foundation for the control compensation and structure optimization of hydraulic drive unit.
This paper aims at studying the axial vibration response characteristics of Fluid-Structure Interaction (FSI) vibration of aircraft hydraulic pipe when considering the friction coupling. Based on the Brunone empirical model and the Zielke weighting function, an expression of fluid shear stress of the hydraulic pipeline is presented for a wide range of Reynolds number, and the friction model of the FSI 14-equation for high-speed and high-pressure hydraulic pipeline is modified. On this basis, a left-wing hydraulic pipeline of the C919 airplane is taken as the verification object and modeled, then the FSI vibration 14-equation is solved using frequency-domain transfer matrix method in MATLAB to analyze the modal and the axial vibration characteristics of the pipeline. Ultimately, a test experiment is given and discussed by being compared with the numerical simulation results, which confirmed the correctness of the friction model and demonstrated that the analytic accuracy of axial velocity response of FSI vibration could be improved by considering the friction coupling.
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