No abstract

By effectively integrating traditional engines with reciprocating plunger pumps, the constrained piston hydraulic engine can simultaneously output hydraulic energy and rotational mechanical energy, which effectively solves the problems of the complex structure, long power transmission chain, and low energy conversion efficiency of traditional power sources. Based on a certain single-cylinder diesel engine, a single-cylinder axial constrained piston hydraulic engine was designed, and its thermal–mechanical–liquid coordination mechanism was studied and analyzed in-depth. A mathematical model of the thermal–mechanical–liquid coupling working process of the single-cylinder axial hydraulic engine was established, and the conversion mechanism and output of the three types of energy, thermal, mechanical, and liquid, were simulated and analyzed. The results show that under the premise of improving the overall efficiency, the constrained piston hydraulic engine can effectively output mechanical–hydraulic dual-element power, and its combustion characteristics and output power performance indicators meet the expected design requirements. The maximum amplitude difference of the output hydraulic oil flow rate reaches 248 L/min, and the flow rate fluctuates greatly, so it is necessary to adopt methods to suppress the flow rate pulsation to ensure the reliability of the output flow rate.

The hydraulic accumulator has the advantages of high power density, fast response, stable operation and high cost performance. However, compared with the electric energy storage method, the hydraulic accumulator has low energy density and large pressure fluctuation while absorbing and discharging energy, which severely limits its application in hydraulic excavators. To improve the potential energy loss of the boom during the lowering process, an electro-hydraulic drive and energy recovery system for excavator booms (EHDR-EEB) based on a battery and accumulator is proposed. As a result, a simulation model of the electro-hydraulic drive and energy management strategy of a 1.6 t pure electric hydraulic excavator is built to investigate the energy regeneration and utilization. The simulation outcomes show that the potential energy recovery rate is as high as 92%. This research on EHDR-EEB makes a significant contribution to the economic improvement of electric hydraulic excavators.