To explore the application and development of ultrasonic non-destructive testing technology in composite solid propellant materials, the theory is combined with the principle and method of ultrasonic non-destructive testing technology and the material characteristics of composite solid propellant; Based on ultrasonic A-scan, the experimental testing of propellant grain with multiphase structure, complex properties and high attenuation was carried out using pulse reflection method and penetration method. For the testing system with probe emission frequency of 1 MHz and gain adjustable range of 60 dB, the thickness of propellant grain is recommended to be 10 ~ 50 mm for the pulse reflection method to effectively observe the first bottom echo and the second bottom echo, and the thickness of propellant grain is recommended to be less than or equal to 100 mm for the penetration method to effectively observe the transmission waveform. The coupling modes of ultrasonic testing technology are further analyzed, and the effect test is carried out. In addition, based on the pulse reflection method of direct contact coupling, the sound velocity of propellant grain is measured with probes with different frequencies. The results show that the higher the probe frequency is, the smaller the sound velocity of propellant grain is.
To explore the acoustic characterization of composite solid propellant materials, the wave equation of the viscoelastic body was derived based on the linear viscoelastic constitutive model, and the theoretical relationship between ultrasonic sound velocity and attenuation coefficient, which are closely related to mechanical properties, such as elastic modulus, viscosity coefficient, and complex modulus, was obtained. Ultrasonic air-coupled testing experiments of the NEPE (Nitrate Ester Plasticized Polyether) propellant under different tensile strain states were carried out to obtain the variation law of ultrasonic transmission wave peak amplitude, sound velocity, and attenuation coefficient with strain variables in combination with the variation in propellant porosity under tensile strain. Furthermore, the acoustic parameters with strain and porosity were fitted by the regression equation, and the effect of mesoscopic damage on macroscopic mechanical properties was analyzed. The results show that with the increase in NEPE propellant tensile strain, the porosity increases exponentially. With the increase in porosity, the sound velocity decreases by first polynomials, the wave amplitude decreases by second polynomials, and the attenuation coefficient increases by third polynomials.
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