Centrifugal jet spinning (CJS) is a highly efficient, low-cost, and versatile method for fabricating polymer nanofiber assemblies, especially in comparison to electrospinning. The process uses centrifugal forces coupled with the viscoelastic properties and the mass transfer characteristics of spinning solutions to promote the controlled thinning of a polymer solution filament into nanofibers. In this study, three different spinning stages (jet initiation, jet extension, and fiber formation) were analyzed in terms of the roles of fluid viscoelasticity, centrifugal forces, and solvent mass transfer. Four different polymer solution systems were used, which enables a wide range of fluid viscoelasticity properties and solvent mass transfer properties, and polymer fibers were fabricated under different rotational speeds for these polymer solutions. The key dimensionless groups that determine the product morphology (beads, beads-on-fiber, and continuous fiber) and the radius of the fiber (when fibers are formed) were identified. The obtained morphology state diagram and fiber radius model were tested using a fifth polymer solution system. Results indicate that Weissenberg number and capillary number are important during the fiber extension stage to enable fiber formation while the elastic processability number is the determinative dimensionless number for fiber diameter prediction.

PLLA fibrous tissue scaffolds with controlled fiber nanoscale surface roughness are fabricated with a novel centrifugal jet spinning process. The centrifugal jet spinning technique is a highly efficient synthesis method for micron- to nano-sized fibers with a production rate up to 0.5 g min(-1). During the centrifugal jet spinning process, a polymer solution jet is stretched by the centrifugal force of a rotating chamber. By engineering the rheological properties of the polymer solution, solvent evaporation rate and centrifugal force that are applied on the solution jet, polyvinylpyrrolidone (PVP) and poly(l-lactic acid) (PLLA) composite fibers with various diameters are fabricated. Viscosity measurements of polymer solutions allowed us to determine critical polymer chain entanglement limits that allow the generation of continuous fiber as opposed to beads or beaded fibers. Above a critical concentration at which polymer chains are partially or fully entangled, lower polymer concentrations and higher centrifugal forces resulted in thinner fibers. Etching of PVP from the PLLA-PVP composite fibers doped with increasing PVP concentrations yielded PLLA fibers with increasing nano-scale surface roughness and porosity, which increased the fiber hydrophilicity dramatically. Scanning electron micrographs of the etched composite fibers suggest that PVP and PLLA were co-contiguously phase separated within the composite fibers during spinning and nano-scale roughness features were created after the partial etching of PVP. To study the tissue regeneration efficacy of the engineered PLLA fiber matrix, human dermal fibroblasts are used to simulate partial skin graft. Fibers with increased PLLA surface roughness and porosity demonstrated a trend towards higher cell attachment and proliferation.

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IntroductionEpoxy resins are building blocks used to form a versatile class of thermoset polymers. They can be cured under a wide range of conditions and exist as solids or liquids at room temperature. Liquid epoxy resins are ideal for manufacturing large one-piece structural composites such as wind turbine blades and car frames.1 Higherviscosity liquid epoxy resins also find uses as structural adhesives for wind turbine blades, car frames and electronics. Aside from composites, liquid and solid epoxy resins also find a wide variety of uses as protective coatings due to their anticorrosive nature and good adhesion to metal substrates.2 Epoxy resins can be designed such that after curing they result in thermosets with high modulus and glass transition temperatures. However, these thermosets may possess low impact resistance and brittle fracture. Bisphenol A (BPA) and, subsequently, the diglycidyl ether of bisphenol A (DGEBA), is currently used for the preparation of a versatile family of high-performance cured epoxy resins.