This paper describes the preliminary analysis, design and implementation phases of a DC/DC boost converter dedicated to the Futura catamaran propulsion chain developed by the UniBoAT team at the University of Bologna. The main goal of the project was the reduction of the converter’s weight by eliminating the use of heat sinks and by reducing the component size, especially inductors and capacitors. The obtained converter is directly integrated into the structure containing the fuel-cell stack. The realized converter was based on an interleaved architecture with six phases controlled through the average current mode control. The design was validated through simulations carried out using the LT-Spice software, whereas experimental validations were performed by means of both bench tests and on-field tests. Detailed thermal and efficiency analyses were provided with the bench tests under the two synchronous and non-synchronous operating modes and with the adoption of the phase-shedding technique. Prototype implementation and performance in real operating conditions are discussed in relation to on-field tests. The designed converter can be used in other applications requiring a voltage-controlled boost converter.

This article proposes a dual-active-bridge control to support the fast synthetic inertial action in DC microgrids. First of all, the selection of the isolated DC/DC converter to link an energy storage system with the DC bus in a microgrid is analyzed and the advantages of the dual-active-bridge converter controlled by a single-phase shift modulation justify its selection. An active front-end can be then adapted to connect the DC bus with an AC grid. Secondly, this paper presents the design of a discrete PI controller for supporting fast synthetic inertial action. In particular, a discrete dual-active-bridge model based on the transferred power between both converter bridges, which overcomes the approximations of the output current linearization model, is proposed. Moreover, the article introduces a novel equation set to directly and dynamically tune discrete PI parameters to fulfill the design frequency specifications based on the inversion formulae method. In this way, during the voltage/power transients on the DC bus, the controller actively responds and recovers those transients within a grid fundamental cycle. Since the developed set of control equations is very simple, it can be easily implemented by a discrete control algorithm, avoiding the use of offline trial and error procedures which may lead to system instability under large load variations. Finally, the proposed control system is evaluated and validated in PLECS simulations and hardware-in-the-loop tests.