Based on the structural shortage of an agricultural labor force and the continuous increase in tomato planting scale in China, as well as the limitation of a greenhouse working environment on the development of tomato picking productivity, a motor-driven end-effector for a tomato picking robot based on a hybrid force/position control strategy was designed. First, a hybrid force/position control strategy was applied to control the picking process. Consistent with this strategy, the mechanical structure design of the end-effector was determined. The maximum torque of the finger joint motor was verified by applying a load to the end-effector fingertip under a parabolic linear angular velocity. Second, the D-H method was used to establish the end-effector single-finger and whole-hand coordinate systems and to perform forward and inverse kinematic analysis. The Monte Carlo method was used to analyze the workspace of the end-effector, and an isochronous interpolation algorithm was used to analyze the angular displacement of the motor. A basic algorithm for starting, stopping and accelerating the finger joints was designed to achieve the smooth movement of the end-effector. The control system for the end-effector was designed based on STM32F103ZET6, and the end-effector remote wireless debugging system was designed based on Tiny6410. Finally, a test prototype of the tomato picking end-effector was manufactured and picking tests were conducted, which showed that our tomato picking end-effector moved smoothly. The proposed control algorithm reduced the impact force and recorded the contact force between the end-effector and the tomato in real time, and the end-effector essentially achieved nondestructive picking. Therefore, our tomato picking end-effector demonstrated good utility in practice.
In this paper, a greenhouse tomato picking robot chassis that meets the path cruising and setpoint positioning requirements of robots engaged in greenhouse tomato picking operations in China is designed. Based on the trellis-cultivation growing environment of tomatoes, the basic parameters of the chassis and operating space are analyzed to determine the chassis requirements during picking operations. According to these requirements, a kinematic model of a robot chassis with front-wheel steering and rear-wheel driving is constructed, and the planar positioning principle of the chassis is introduced. SOLIDWORKS is used to simulate and design three-dimensional models of the chassis parts, and the ANSYS WORKBENCH plug-in is used to simulate and analyze the bearing performance of key chassis components. ADAMS is used to simulate and evaluate the motion trajectory of the chassis, and the reasonableness of parameters such as the chassis size, selected materials, and load-bearing performance are verified. Based on the simulation results, a physical system is constructed to experimentally verify the straight-line motion and steering performance of the chassis. The experimental results show that the chassis has good cruising and positioning accuracy and meets the specific requirements of path cruising and setpoint positioning in greenhouse tomato picking operations.
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