This paper considers the diaphragm spring of a mechanical clutch being composed by a conical disk spring and trapezoidal lamellar springs attached to the disk spring. After analytical calculation of the disk spring a numerical structural analysis was performed in order to validate the 3D model of the disk spring. A design optimization with 4 design variables was done for the disk spring and, based on the optimized design, the 3D model of the diaphragm spring was built. A 6 design variables model of the diaphragm spring was proposed for design optimization analysis having as design objective the minimization of the maximum equivalent stress during disengaging the clutch.
In this paper it is presented the design optimization of the diaphragm spring for a mechanical clutch. The slot shape of the fingers was parameterized and the objective function was the maximum tangential stress to be minimized subjected to the constraint that the deflection of the spring on exterior diameter in the spring centreline direction has a minimum certain value when the clutch is disengaged.
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