Integration of solvothermal reaction products into complex
thin-layer
architectures is frequently achieved by combinations of layer transfer
and subtractive lithography, whereas direct additive substrate patterning
with solvothermal reaction products has remained challenging. We report
reactive additive capillary stamping under solvothermal conditions
as a parallel contact-lithographic access to patterns of solvothermal
reaction products in thin-layer configurations. To this end, corresponding
precursor inks are infiltrated into mechanically robust mesoporous
aerogel stamps derived from double-network hydrogels. The stamp is
then brought into contact with a substrate to be patterned under solvothermal
reaction conditions inside an autoclave. The precursor ink forms liquid
bridges between the topographic surface pattern of the stamp and the
substrate. Evaporation-driven enrichment of the precursors in these
liquid bridges, along with their liquid-bridge-guided conversion into
the solvothermal reaction products, yields large-area submicron patterns
of the solvothermal reaction products replicating the stamp topography.
For example, we prepared thin hybrid films, which contained ordered
monolayers of superparamagnetic submicron nickel ferrite dots prepared
by solvothermal capillary stamping surrounded by nickel electrodeposited
in a second orthogonal substrate functionalization step. The submicron
nickel ferrite dots acted as a magnetic hardener, halving the remanence
of the ferromagnetic nickel layer. In this way, thin-layer electromechanical
systems, transformers, and positioning systems may be customized.
Applications in catalysis, adsorption and separation require high surface areas as provided by mesoporous materials. Particularly attractive is the class of silica-based mesoporous glasses, which are mechanically and chemically very...
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