As robots begin to interact with humans and operate in human environments, safety becomes a major concern. Conventional robots, although reliable and consistent, can cause injury to anyone within its range of motion. Soft robotics, wherein systems are made to be soft and mechanically compliant, are thus a promising alternative due to their lightweight nature and ability to cushion impacts, but current designs often sacrifice accuracy and usefulness for safety. We, therefore, have developed a bioinspired robotic arm combining elements of rigid and soft robotics such that it exhibits the positive qualities of both, namely compliance and accuracy, while maintaining a low weight. This article describes the design of a robotic arm-wrist-hand system with seven degrees of freedom (DOFs). The shoulder and elbow each has two DOFs for two perpendicular rotational motions on each joint, and the hand has two DOFs for wrist rotations and one DOF for a grasp motion. The arm is pneumatically powered using custom-built McKibben type pneumatic artificial muscles, which are inflated and deflated using binary and proportional valves. The wrist and hand motions are actuated through servomotors. In addition to the actuators, the arm is equipped with a potentiometer in each joint for detecting joint angle changes. Simulation and experimental results for closed-loop position control are also presented in the article.
In recent years, soft components, such as pneumatic artificial muscles (PAMs), have been increasingly employed to design safer wearable devices. Despite the inherent compliance of the materials used to fabricate PAMs, the actuators are able to produce relatively large forces and work when compared to their weight. However, effective operation of these systems has traditionally required bulky external force and position sensors, which limit the maneuverability of users. To overcome these issues, inspiration was taken from organic muscles, which incorporate embedded sensors, such as Golgi tendon organs and muscle spindles, to provide real-time position and force feedback for muscles. As such, a sensorized, flat, pneumatic artificial muscle (sFPAM) with embedded force and position sensors was designed and fabricated. In addition, a hyperelastic model was developed and verified through comparison with the experimentally characterized mechanical and electrical performance of the sFPAM. Furthermore, a sliding mode controller was implemented to demonstrate the feasibility of embedded sensors to provide feedback during operation. Ultimately, a lightweight, compact actuation system was designed with the ability to be seamlessly incorporated into future wearable devices.
Pneumatic artificial muscles (PAMs) are one of the most famous linear actuators in bio-inspired robotics. They can generate relatively high linear force considering their form factors and weights. Furthermore, PAMs are inexpensive compared with traditional electromagnetic actuators (e.g. DC motors) and also inherently light and compliant. In robotics applications, however, they typically require external sensing mechanisms due to their nonlinear behaviors, which may make the entire mechanical system bulky and complicated, limiting their use in simple systems. This study presents the design and fabrication of a low-cost McKibben-type PAM with a self-contained displacement and force sensing capability that does not require any external sensing elements. The proposed PAM can detect axial contraction force and displacement at the same time. In this study, the design of a traditional McKibben muscle was modified to include an inductive coil surrounding the muscle fibers. Then, a thin, soft silicone layer was coated outside of the muscle to protect and hold the sensing coil on the actuator. This novel design measures coil inductance change to determine the contraction force and the displacement. The process can be applied to a variety of existing McKibben actuator designs without significantly changing the rigidity of the actuator while minimizing the device's footprint.
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