The article presents the results of studies on the formation of a diffusion layer upon saturation of steel 1045 with boron together with chromium, titanium and silicon. The results of tests of diffusion coatings on steel 1045 obtained by simultaneous diffusion saturation with boron, chromium, titanium and silicon under the action of a sulfuric acid solution under conditions of abrasive wear are presented. A comparison is made of the service life of knives for shredding lead-acid batteries made of steel HARDOX 600 and steel 1045 after diffusion saturation with boron, chromium, titanium and silicon. It was found that the simultaneous strengthening with boron, chromium, titanium and silicon made it possible to increase the operational durability of knives for shredding lead-acid batteries by 2.4 times. The possibility of highly efficient use of products made of simple carbon steel with a multicomponent (B + Cr + Ti + Si) diffusion coating instead of products made of hardened alloy steel is shown.
The paper presents the results of studies on the formation of a diffusion layer during the boriding of steel with a carbon content of 0.38 wt%. The study of diffusion coatings by SEM and TEM methods allows one to more clearly determine the mechanisms of diffusion of boron atoms and the formation of diffusion boride coatings. Diffusion of boron in the processes of diffusion boriding of iron-carbon alloys proceeds by a mixed mechanism: the delivery of active boron atoms to the diffusion front proceeds along the grain and phase boundaries. The reaction mechanism is realized by a gradual substitution of carbon with boron in iron carbides. Due to the continuous diffusion of boron, the reaction boundary is constantly moving in the direction from the surface to the core of the saturated material. In this case, as the diffusion proceeds, the concentration of carbon atoms under the boride layer constantly increases. This provides resistance to diffusion of boron atoms by the atomic mechanism and provokes diffusion by the reaction mechanism.
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