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A new approach to produce structured optical materials is described. The method relies on the capability of growing eutectic crystals of wide optical band gap materials by directional solidification procedures. The laser float zone technique was used to produce ordered arrays of alternate lamellae with thickness of the order of microns of erbium doped CaZrO3 and calcia stabilized zirconia single crystals. The later, having a higher refractive index, exhibited planar waveguiding effects as it has been proved experimentally. The possibility of producing waveguides from eutectic crystals promises the fabrication of hundreds of planar waveguides integrated into a crystal grown at a speed of several tenths of cm/h.

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A 16.5 mm long, heavily doped erbium-ytterbium phosphate glass-waveguide amplifier was fabricated by the femtosecond laser (fs-laser) inscription technique. The femtosecond laser inscription of waveguides was carried out at 500 kHz repetition rate using a 0.68 NA aspheric lens. The energy deposition profile in the dielectric material was initially simulated using a generalized adaptive fast-Fourier evolver (GAFFE) algorithm. The size and shape of the guiding structures were carefully controlled by the slit shaping technique to reduce the coupling losses, with achievable values down to less than 0.1 dB. Rigorous simulations of the response of the active waveguides were carried out to optimize their performance as optical amplifiers. A maximum of 8.6 dB internal gain at 1534 nm was obtained upon bidirectional laser pumping at 976 nm, leading to a gain per unit length of 5.2 dB cm −1 . Laser action was also achieved for both ring and linear cavity configurations.

The effect of nonlinear propagation on the shape of the focal volume has been assessed by in situ plasma emission imaging during the subsurface processing of a commercial phosphate glass. The sample was processed with an elliptically shaped femtosecond-laser beam at 1 kHz repetition rate and scanned transversely with respect to the writing beam axis. As a consequence, optimal conditions for minimizing undesirable nonlinear propagation effects during the production of optical waveguides by direct laser writing have been determined. Under these conditions, it is possible to induce structural transformations and still preserve the focal volume shape associated with the linear propagation regime. While at low pulse energy a single scan laser-written structure does not support a guided mode, the use of multiple scans with minimized nonlinear propagation effects enables the production of optical waveguides. The latter show a significantly improved performance in terms of the refractive index change and propagation losses when compared to single scan waveguides.