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Uniform fabrication of highly reliable 50–60 mW-class 685 nm laser diodes (LDs) with a window-mirror structure has been realized by using selective solid-phase Zn diffusion and three-inch full wafer processing. A window-mirror structure at the LD mirror is formed by Zn-induced disordering of an ordered GaInP multiple quantum-well (MQW) active layer. High uniformity of characteristics such as the operating current and the far-field pattern has been obtained by realization of highly uniform Zn diffusion. A small astigmatic distance (ΔZ≦3 µ m), a low relative intensity noise (R I N≦-135 dB/Hz) and a high speed response (T r, T f≦1.2 ns) are obtained in addition to the high-power and high-temperature characteristics (70 mW, 80° C) in spite of the existence of the window structure. The LDs have exhibited reliable 6,000–10,000 h operation under the conditions of 60° C and 50–60 mW for the first time.

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