The initiation and detonation properties of explosives are often empirically correlated to density, surface area, and particle size. Although these correlations are sometimes used successfully to predict the performance of bulk samples, the data are spatially averaged, which unfortunately muddles information critical to understanding fundamental processes. Density and surface area are essentially an indirect measure of porosity, which is arguably a more appropriate metric in many applications. We report the direct characterization of porosity in polycrystalline molecular crystal explosives by focused ion beam nanotomography, a technique that is typically reserved for robust materials such as ceramics and metals. The resulting three-dimensional microstructural data are incredibly rich, promising a substantial advance in our ability to unravel the processes governing initiation and detonation of molecular crystal explosives. In a larger context, this work demonstrates that focused ion beam nanotomography may be successfully extended to the investigation of nanoscale porosity in other molecular crystal or polymer materials.
Many microfabrication techniques are being developed for applications in microelectronics, microsensors, and micro-optics. Since the advent of microcomponents, designers have been forced to modify their designs to include limitations of current technology, such as the inability to make three-dimensional structures and the need for piece-part assembly. Many groups have successfully transferred a wide variety of patterns to both two-dimensional and three-dimensional substrates using microcontact printing. Microcontact printing is a technique in which a self-assembled monolayer (SAM) is patterned onto a substrate by transfer printing. The patterned layer can act as an etch resist or a foundation upon which to build new types of microstructures. We created a gold pattern with features as small as 1.2 µm using microcontact printing and subsequent processing. This approach looks promising for constructing single-level structures such as microelectrode arrays and sensors. It can be a viable technique for creating three-dimensional structures such as microcoils and microsprings if the right equipment is available to achieve proper alignment, and if a means is available to connect the final parts to other components in subsequent assembly operations. Microcontact printing provides a wide variety of new opportunities in the fabrication of microcomponents, and increases the options of designers.4
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