In this study, in order to compare effect of unidirectional compression and rolling on final microstructure of strain induced melt activated (SIMA) A356 aluminum alloy, rectangular samples with dimensions of 3cm×5cm in area and 1cm in thickness and cylindrical specimens with 2.5cm in diameter and 1cm in length, have been prepared for rolling and compressing processes, respectively. Then, these samples were plastically deformed at a same strain in ambient temperature. Afterward, the strained samples were cut into equal quarters. In the next stage, to produce globular microstructure, these specimens were partially remelted in 580°C for different times. Results obtained from light microscopy showed that specimen's thickness and so, its strain affected zones influence on the globulization of dendrites. In addition, it was seen that at a given strain and constant diameter, increase of H/D ratio led to increase of needed time for reaching a certain sphericity in cylindrical samples. Also, it was showed that microstructural evolutions during SIMA processing of both rolled and unidirectional compressed samples were relatively identical. However, at a same condition, ultimate size of globulized dendrites in the rolled samples was smaller than those of compressed ones.

ASis a relatively new series of Magnesium alloys. The microstructure of this alloy can be improved for semisolid processing. The current research is concerned with the microstructure evolution of AS21 under the strain induced melt activated (SIMA) process. For this purpose, the AS21 alloy is cast and compressed 10-40% at 200 °C. The semisolid heat treatment is completed in a carbonate salt bath at different temperatures between 600-620 °C. The microstructure studies show that there is no favourable microstructure evolution between 600-610 °C. At 615 °C fine globular grains are obtained with the most desired mean grain size and sphericity of 67 µm and 81%, respectively. At 620 °C an undesirable coarsening phenomenon occurs that damages the microstructure globularity. SEM micrographs show that in a successful SIMA processing, the Mg2Si phases are broken into fine particles distributed within the grains and grain boundaries.

Dissimilar Friction stir and Diffusion bond welds of Al alloy 5083 and Mg alloy AZ31 were produced. The maximum temperature at the advancing side of friction stir weld rose to a maximum of 435℃. This temperature was selected as the bonding temperature, for diffusion bonding of these two alloys. The diffusion bonding time was 60 min. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) were used to investigate the compositional changes across the joint region. Dissimilar FS weld, produced layers of new phases of Al 12 Mg 17 and Al 3 Mg 2 intermetallics. DB weld, produced a melted-andsolidified eutectic structure consists a hypo-eutectic structure in the middle of the joint and a two layer structure between the eutectic and the Al base. The shear strength of joint corresponding to DB welded specimen was 43.2 MPa. The tensile strength of joint corresponding to FS welded specimen was 51.3 MPa. The present study suggests that constitutional liquation resulted in the intermetallic compound formation in the weld center.

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In this work, effective parameters of SIMA process to obtain non dendritic microstructure in A356 alloy were investigated. In addition, the effect of SIMA process on the evolution of morphology of silicon and intermetallic phases in this alloy was studied. Microstructure images obtained from optical microscopy and SEM observation showed that increase in plastic work up to 40% and then holding of samples in the semi solid state at temperature of 580oC, causes that primary dendritic structure changes to non dendritic, fine and globular structure, but optimum reheating time completely depended on initial thickness of samples. If all parameters of SIMA process are the same, the grain boundaries of thinner samples begin to wet and following globalization will be completed in shorter reheating time rather than thicker ones. Moreover, it was found that the intermetallic phases lost their angular or needle morphology and gradually changed to rounded morphology and even to globular form. Also the optimum reheating time thoroughly depends on primary casting microstructure as the finer casting microstructure begin to globalize faster than thicker one under more little stains.