No abstract

The efficiency of thermoelectric devices is determined not only by the quality of the thermoelectric material but also by the geometrical design of the legs and the properties and design of the contacts with the corresponding soldering process. These influences on the performance of a thermoelectric generator are studied by multiphysics finite element modeling. The simulated data are compared with experimental results for modules manufactured from Bi 2 Te 3 compounds with ZT values >0.8. A decrease of the ZT value for the module by a factor of about four can be traced back to the high contact resistance. The thermal losses at the contact interfaces are negligible for these devices.

Here we report for the first time on a complete simulation assisted "material to module" development of a high performance thermoelectric generator (TEG) based on the combination of a phase change material and established thermoelectrics yielding the compositions (1 - x)(GeTe) x(Bi(2)Se(0.2)Te(2.8)). For the generator design our approach for benchmarking thermoelectric materials is demonstrated which is not restricted to the determination of the intrinsically imprecise ZT value but includes the implementation of the material into a TEG. This approach is enabling a much more reliable benchmarking of thermoelectric materials for TEG application. Furthermore we analyzed the microstructure and performance close to in-operandi conditions for two different compositions in order to demonstrate the sensitivity of the material against processing and thermal cycling. For x = 0.038 the microstructure of the as-prepared material remains unchanged, consequently, excellent and stable thermoelectric performance as prerequisites for TEG production was obtained. For x = 0.063 we observed strain phenomena for the pristine state which are released by the formation of planar defects after thermal cycling. Consequently the thermoelectric performance degrades significantly. These findings highlight a complication for deriving the correlation of microstructure and properties of thermoelectric materials in general.

A tool has been developed at Fraunhofer-IPM to calculate the transport properties of thermoelectric material by using its band structure described in terms of effective masses and the location of the ellipsoids in reciprocal space. The calculated transport properties are compared with experimental data measured on bismuth telluride, antimony telluride, and bismuth antimony telluride. Polycrystalline specimens have been prepared by spark plasma sintering (Fraunhofer-IFAM). Electron backscattering diffraction analysis of sample cross-sections yields the frequency distribution of grain orientations. This texture information permits the generation of appropriate finite-element models of the polycrystalline microstructure (TU Dresden). By means of the commercial code COMSOL, which allows anisotropic thermoelectric properties to be taken into account, the effective electrical and thermal conductivities as well as the Seebeck coefficient both parallel and perpendicular to the pressing direction have been calculated.