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An innovative tool for the improvement of the design methodology of a trochoidal gear, which works as a part of a hydraulic pump, is introduced. For the past few years, new, specific, and demanding applications of this type of pumps have demanded to maximize efficiency and to reduce manufacturing costs by improving its two main performance indexes: volumetric characteristics and teeth contact stress. The existing methodologies and software fail to thoroughly address the design by taking into account both performance indexes. The software presented is an integrated package system, which is composed of three basic modules: design, volumetric characteristics, and contact stress module. As a result, by consecutively following each module, this new tool allows to find the better gear set for the concrete initial required design parameters. An application using the GEROLAB package system methodology is carried out to obtain the best candidate, which is compared and contrasted with a gear set of a specific gerotor pump unit. As a conclusion, this new software aims to lead the designer to a better design by improving performance indexes of a new born gerotor pump project.

The paper presents the results of experimental-simulation tests of expansion-shrinkage phenomena occurring in cast iron castings. The tests were based on the standard test for inspecting the tendency of steel-carbon alloys to create compacted discontinuities of the pipe shrinkage type. The cast alloy was a high-silicone ductile iron of GJS -600 -10 grade. The validation regarding correctness of prognoses of the shrinkage defects was applied mostly to the simulation code (system) NovaFlow & Solid CV (NFS CV). The obtained results were referred to the results obtained using the Procast system (macro-and micromodel). The analysis of sensitivity of the modules responsible for predicting the shrinkage discontinuities on selected pre-processing parameters was performed, focusing mostly on critical fractions concerning the feeding flows (mass and capillary) and variation of initial temperature of the alloy in the mould and heat transfer coefficient (HTC) on the casting -chill interface.