In Japan, increase of nuclear plant unit capacity has been promoted to take advantage of economies of scale while further enhancing safety and reliability. As a result, more than 50 units of nuclear power plants are playing important role in electric power generation. However, the factors, such as stagnant growth in the recent electricity demand, limitation in electricity grid capacity and limited in initial investment avoiding risk, will not be in favor of large plant outputs. The reactor concept considered in this paper has a small power output, a compact containment and a simplified BWR configuration with comprehensive safety features. The Compact Containment Boiling Water Reactor (CCR), which is being developed with matured BWR technologies together with innovative systems/components, will provide attractiveness for the energy market in the world due to its flexibility in energy demands as well as in site conditions, its high potential in reducing investment risk and its safety feature facilitating public acceptance. The flexibility is achieved by CCR’s small power output of 300 MWe class and capability of long operating cycle (refueling intervals). The high investment potential is expected from CCR’s simplification/innovation in design such as natural circulation core cooling with the bottom located short core, internal upper entry control rod drives (CRDs) with ring-type dryers and simplified ECCS system with high pressure containment concept. The natural circulation core eliminates recirculation pumps as well as needs for maintenance of such pumps. The internal upper entry CRDs shorten the height of the reactor vessel (RPV) and consequently shorten the primary containment vessel (PCV). The safety feature mainly consists of large water inventory above the core without large penetration below the top of the core, passive cooling system by isolation condenser (IC), passive auto catalytic recombiner and in-vessel retention (IVR) capability. The large inventory increases the system response time in case of design base accidents including loss of coolant accidents. The IC suppresses PCV pressure by steam condensation without any AC power. The recombiner decreases hydrogen concentration in the PCV in case of a severe accident. Cooling the molten core inside the RPV if the core should be damaged by loss of core coolability could attain the IVR. The Compact Containment Boiling Water Reactor (CCR) has possibilities of attaining both economical and safe small reactor by simplified system and compact PCV technologies.
Construction of a nuclear power plant (NPP) requires a very long period because of large amount of construction materials and many issues for negotiation among multiple sections. Shortening the construction period advances the date of return on an investment, and can also result in reduced construction cost. Therefore, the study of this subject has a very high priority for utilities. We achieved a construction period of 37 months from the first concrete work to fuel loading (F/L) (51.5 months from the inspection of the foundation (I/F) to the start of commercial operation (C/O)) at the Kashiwazaki-Kariwa NPPs No. 6 and 7 (KK-6/7), which are the first ABWR plants in the world. At TEPCO’s next plant, we think that a construction period of less than 36 months (45 months from I/F to C/O) can be realized based on conventional methods such as early start of equipments installation and blocking of equipment to be brought in advance. Furthermore, we are studying the feasibility of a 21.5-month construction period (30 months from I/F to C/O) with advanced ideas and methods. The important concepts for a 21.5-month construction period are adoption of a new building structure that is the steel plate reinforced concrete (SC) structure and promotion of extensive modularization of equipment and building structure. With introducing these new concepts, we are planning the master schedule (M/S) and finding solutions to conflicts in the schedule of area release from building construction work to equipment installation work (schedule-conflicts). In this report, we present the shortest construction period and an effective method to put it into practice for the conventional general arrangement (GA) of ABWR. In the future, we will continue the study on the improvement of building configuration and arrangements, and make clear of the concept for large composite modules of building structures and equipment.
Since the construction of a nuclear power plant (NPP) requires a very long period, we have to wait for a long time before getting return on the investment. Furthermore, it is unfavorable that the longer construction period makes the construction cost higher. In order to improve these issues, we are studying the way of shortening construction period for the ABWR. In the previous study, we introduced a concept for shortening construction period and master schedule (M/S) based on the large-scale module method. In this study, we have developed the advanced concept for shortening construction period of the ABWR plant based on the rearrangement of its general arrangement (GA) and the application of large-scale composite modules. The estimated construction period is 22.5 months from the 1st concrete work to the fuel loading (F/L).
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