Dry reforming of methane over a Ni/Al2O3 catalyst in a coaxial dielectric barrier discharge reactor.
AbstractA coaxial double dielectric barrier discharge (DBD) reactor has been developed for plasmacatalytic conversion of CH 4 and CO 2 into syngas and other valuable products. A supported metal catalyst (Ni/Al 2 O 3 ) reduced in a methane discharge is fully packed into the discharge region. The influence of the Ni/Al 2 O 3 catalyst packed into the gas gap on the electrical characteristics of the discharge has been investigated. The introduction of the catalyst pellets leads to a transition in discharge behaviour from a typical filamentary microdischarge to a combination of spatially-limited microdischarges and a predominant surface discharge on the catalyst surface. It is also found that the breakdown voltage of the CH 4 /CO 2 discharge significantly decreases when the reduced catalyst is fully packed in the discharge area.Conductive Ni active sites dispersed on the catalyst surface contribute to the expansion of the discharge and enhancement of charge transfer. In addition, plasma-catalytic dry reforming of CH 4 has been carried out with the reduced Ni/Al 2 O 3 catalyst using a mixing ratio of CH 4 /CO 2 = 1 and a total flow rate of 50 ml min -1 . An increase in H 2 selectivity is observed compared to dry CH 4 reforming with no catalyst, while the H 2 /CO molar ratio greatly increases from 0.84 to 2.53 when the catalyst is present.
This paper reviews the use of ceramic foams as structured catalyst supports. They are open-cell ceramic structures that may be fabricated in a variety of shapes from a wide range of materials, and they exhibit very high porosities with good interconnectivity. These characteristics result in a lower pressure drop than that observed with packed beds and high convection in the tortuous megapores, which, in turn, enhances mass and heat transfer. They are easily coated with high-surface-area catalytic components, using well-established techniques. Research in the past decade has produced a large amount of fundamental information that elucidates the desirable properties of ceramic foams. In addition, many applications involving important reactions have appeared in the open and patent literature, especially for catalytic processes that suffer certain limitations, such as those encountered in relieving high pressure drop with low-contact-time reactions at high space velocities or with narrow reactors in heat-transfer-limited systems and in controlling axial and radial temperature profiles in highly exothermic and endothermic reactions. These important contributions are discussed, and the advantages and shortcomings of using ceramic foams as structured catalyst supports to benefit commercial operations are considered.
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