Mechanical soft reduction (MSR) is an effective method to eliminate the
centerline segregation and porosity of the continuous casting steel slab,
and the reduction amount is a key parameter that determines whether the MSR
could be applied successfully. In the present work, a 2D heat transfer model
was developed for predicting the non-uniform solidification of the
wide-thick slab. The measured shell thickness by nail shooting experiment
and the measured slab surface temperature by infrared camera were applied to
validate the 2D heat transfer model. A new calculation method of theoretical
reduction amount that could consider the influence of non-uniform
solidification of the wide-thick slab was then derived. Based on the
predicted temperature field by the 2D heat transfer model and the
newly-proposed calculation method, the required theoretical reduction amount
and reduction gradient/rate for the wide-thick slab were calculated and
discussed. The difference between the newly-proposed method and the previous
method, the influence of the casting speed and slab thickness on the
required theoretical reduction amount and reduction gradient/rate were also
investigated.
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