The development of the model of the multistep nanoindentation test with Berkovich indenter, accounting for the residual stress distribution, is one of the aims of the present paper. The specimen is unloaded in the intervals between the deformation steps. Substrate, which is composed of a ferritic steel and biocompatible pulsed laser deposition TiN coating, is considered. The selection of the TiN was inspired by its perspective application as the coating for a constructional element of the heart prosthesis (blood chamber and aortic valves). Sensitivity analysis of the model predictions with respect to its parameters is presented in the present paper. The theory of elastic-plastic deformations is used in the finite element model, which simulates both loading and unloading phases, accounting for the real geometry of the indent. The main goal of the present paper was to inversely analyse the tests for coating/substrate system. Square root error between measured and predicted forces is the objective function in the analysis. Results of the inverse calculations, which are presented in the present paper, may be helpful in simulations of the behaviour of TiN deposited on substrate in various applications as bionanomaterials.

The multiscale analysis in the authors’ finite element code confirmed possibility of fracture, because of not sufficiently high level of compressive residual stress in the TiN deposited by physical deposition method and varied mechanical properties of the thin film and substrate. The residual stress cannot be identified by X-ray technique for amorphous polymer and layer with domains of crystalline TiN. It is assumed that the buffer biocompatible thin film of Au in the TiN/Bionate II material system will alter the evolution of residual stress and, therefore, will allow to determine the residual stress in profilometry studies, and helps to improve toughness of the connection between TiN and Bionate II. The introduction of Au nanocoating in the material system results in bending of the sample and a compressive residual stress in the TiN coating. Results of finite element simulation show improvement of connection between the polymer and TiN, and an increase of compressive residual stress in the coating by introduction of Au nanointerlayer results in reduction of stress and strain in the substrate (close to the boundary between substrate and coating).

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Identification of the elastoplastic material model for C-Mn steel, using finite element model of micro-indentation test developed by the authors and proposed algorithm of inverse analysis, is one of the objectives of the project. The micro-indentation experiment is widely described in the present paper, especially those parts, which are meaningful in getting input data for direct, further application in the numerical model of micro-indentation test and in the inverse procedure. Finite element solution connected with the inverse algorithm, which is based on the simplex method, is used to search for the unknown parameters of material model. Validation of the developed inverse algorithm is the particular objective of the present work. The present paper shows that material model determined using the inverse analysis is in agreement with that obtained from the tensile test. The results coincide also with the data available in the literature.