This work is devoted to development of optimum recipes of high-strength concretes based on filled binders with fine-milled anthropogenic mineral filler intended for earthquake resistant high-rise monolithic construction. The optimum recipes of concretes in this work have been developed on the basis of computations and experimental designing of cast concrete mixes with chemical additives and anthropogenic mineral fillers, as well as destructive inspection methods as the most precise for analysis of physicomechanical and deformation properties of concrete. The following raw materials have been used for production of high-strength concretes: natural quartz sands with the fineness modulus F.M. = 1.7-1.8; crushed limestone with the particles sizes of 5-20 mm; water reducing chemical additives and hardening retarder to control specifications of concrete mixes; plain Portland cement, grade PTs 500 D0; anthropogenic mineral additives (fillers) in the form of crushed concrete and ceramic bricks. Optimum recipes of monolithic concretes have been designed using anthropogenic raw materials including normal concrete grades with compressive strength of M30-M40 and high-strength concrete grades of M50-M80, characterized by high homogeneity of cement stone with significantly finer pores and lower shrinkage. Herewith, it has been established that fine-milled anthropogenic mineral filler in the form of crushed concrete and ceramic bricks at the ratio of 70:30, respectively, efficiently influences specifications of concrete mixes on their basis significantly increasing resistance of the mix against sedimentation and water gain. It has been established that the developed high-strength concretes based on filled binders with fine-milled anthropogenic mineral filler are characterized by high freeze–thaw resistance (from F400 to F600) and water tightness (W14 and higher), which is a solid base providing high lifecycle of such concretes.
The presented paper is dedicated to the topical issue of utilization of screenings waste crushed concrete, which is produced as a result of crushing of waste materials, formed during dismantling buildings and facilities, and a production of fine aggregate concrete on its basis. The paper presented analysis of economic situation in the region and results of the study of screened waste materials in order to increase efficiency of an application of that product as fine aggregate and fine-ground active filler for a production of fine aggregate concretes.Particle size distribution, mineral and chemical composition of waste crushed concrete were studied, as well as features of their structure, taking into account heterogeneity of crushed material. Transitional zone of secondary aggregate and cement matrix was studied and it was proved, that the strength of adhesion with cement matrix of grains of that kind of secondary material, produced from screenings of waste crushed concrete, is significantly higher, than strength of the grain itself, which is indicative of an active influence of that aggregate on a formation of both characteristics of structure of cement matrix and dense transitional zone between them.Optimal composition of multicomponent binders, comprising fine-ground filler, produced from screenings of waste crushed concrete, is designed. Compositions and properties of cement matrix based on the designed binders are studied. Compositions of concretes, based on multicomponent binders with anthropogenic filler, are obtained and their strength and strain properties are studied.
The production of Portland cement clinker is accompanied by huge dust release and the accumulation of huge amounts of aspiration and clinker dust in the dust collection system. The rational use of this high-quality corrected fine-dispersed resource is an urgent task not only in technological, but also in ecological terms. Aspiration dust cannot be returned to the technological cycle. It is taken out of the cement plant, disrupting the ecological situation of valuable agricultural land and mountainous landscape. Taking into account the fact that it can be used in its natural form, without an additional mechanical intervention, this will expand the material and raw material base for the production of alkaline cements. This paper presents the results of studies of the particle size distribution of particles in samples of dispersed material and the determination of the shape and size of cement dust particles. The reactivity of the investigated powders of technogenic nature has been proved. These characteristics of cement dust electrostatic indicate feasibility of these powders dispersed as component binders ligaments alkaline activation.
The paper presents results of studies of monolithic concrete mixes and concretes produced with the integrated use of local natural and technogenic raw materials, including waste scrap and crushed bricks. We developed optimal compositions of monolithic concretes and studied their technological and physical-mechanical properties.
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