The manufacture of
next-generation 3D-printed foods with personalized
requirements can be accelerated by in-depth knowledge of the development
of a multifunctional biopolymeric-based ink. As a fat replacer in
the food industry, microcrystalline cellulose (MCC) has the potential
to address the growing need for sustainable healthy reduced-fat 3D
printed foods. The modification of MCC structure by polyphenols gives
the way to produce a multifunctional antioxidative Pickering emulsion
with improved emulsifying properties. In this study, different types
of polyphenols, including gallic acid (GA), tannic acid (TA), and
cyanidin-3-
O
-glucoside (C3G), were individually used
to synthesize the grafted MCC-
g
-polyphenol conjugates
by the free-radical grafting method. Then, the antioxidative grafted
microconjugates were added to a soy protein-based emulsion gel to
partially substitute its oil, and each Pickering emulsion gel variant
was printed through an extrusion-based 3D printing system. Emulsifying
properties and antioxidant character of MCC were proven to be enhanced
after the fabrication of grafted microconjugates. Compared to MCC-
g
-TA, MCC-
g
-GA and MCC-
g
-C3G could efficiently improve the stability of a reduced-fat soy-based
emulsion gel upon storage. Moreover, the reduced-fat soy-based emulsion
gel containing grafted microconjugates endowed a characteristic shear-thinning
behavior with a gel-like structure and superlative thixotropic properties.
Following the printing, the antioxidative Pickering emulsion gels
containing grafted microconjugates produced well-defined 3D structures
with superior lubrication properties. This study demonstrated that
the grafting of polyphenols onto MCC could enhance bioactive properties
and improve emulsifying performance of MCC, making it a useful component
in the development of personalized functional foods.
Three-dimensional
(3D) printing is a revolutionary additive manufacturing
technique that allows rapid prototyping of objects with intricate
architectures. This Review covers the recent state-of-the-art of biopolymers
(protein and carbohydrate-based materials) application in pharmaceutical,
bioengineering, and food printing and main reinforcement approaches
of biomacromolecular structure for the development of 3D constructs.
Some perspectives and main
important limitations with the biomaterials utilization for advanced
3D printing procedures are also provided. Because of the improved
the ink’s flow behavior and enhance the mechanical strength
of resulting printed architectures, biopolymers are the most used
materials for 3D printing applications. Biobased polymers by taking
advantage of modifying the ink viscosity could improve the resolution
of deposited layers, printing precision, and consequently, develop
well-defined geometries. In this regard, the rheological properties
of printable biopolymeric-based inks and factors affecting ink flow
behavior related to structural properties of printed constructs are
discussed. On the basis of successful applications of biopolymers
in 3D printing, it is suggested that other biomacromolecules and nanoparticles
combined with the matrix can be introduced into the ink dispersions
to enhance the multifunctionality of 3D structures. Furthermore, tuning
the biopolymer’s structural properties offers the most common
and essential approach to attain the printed architectures with precisely
tailored geometry. We finish the Review by giving a viewpoint of the
upcoming 3D printing process and recognize some of the existing bottlenecks
facing the blossoming 3D pharmaceutical, bioengineering, and food
printing applications.
The feasible application
of additive manufacturing in the food
and pharmaceutical industries strongly depends on the development
of highly stable inks with bioactive properties. Surface-modified
microcrystalline cellulose (MCC) shows the potential of being a useful
particulate (
i.e
., Pickering)-type emulsifier to
stabilize emulsions. To attain desired therapeutic properties, MCC
can also be tuned with cationic antimicrobial compounds to fabricate
an antimicrobial printable ink. However, due to the formation of complex
coacervates between the two, the Pickering emulsion is very susceptible
to phase separation with an insufficient therapeutic effect. To address
this drawback, we reported a green method to produce antioxidant and
antimicrobial three-dimensional (3D)-printed objects, illustrated
here using a printable ink based on a soy-based particulate-type emulsion
gel stabilized by a surface-active MCC conjugate (micro-biosurfactant).
A sustainable method for the modification of MCC is investigated by
grafting gallic acid onto the MCC backbone, followed by
in
situ
reacting
via
lauric arginate through
Schiff-base formation and/or Michael-type addition. Our results show
that the grafted micro-biosurfactant was more efficient in providing
the necessary physical stability of soy-based emulsion gel. The grafted
micro-biosurfactant produced a multifunctional ink with viscoelastic
behavior, thixotropic property, and outstanding bioactivities. Following
the 3D printing process, highly porous 3D structures with a more precise
geometry were fabricated after addition of the micro-biosurfactant.
Dynamic sensory evaluation showed that the micro-biosurfactant has
a remarkable ability to improve the temporal perceptions of fibrousness
and juiciness in printed meat analogue. The results of this study
showed the possibility of the development of a therapeutic 3D-printed
meat analogue with desired sensory properties, conceiving it as a
promising meat analogue product.
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