Nanomaterials
for highly selective and sensitive sensors toward specific gas molecules
of volatile organic compounds (VOCs) are most important in developing
new-generation of detector devices, for example, for biomarkers of
diseases as well as for continuous air quality monitoring. Here, we
present an innovative preparation approach for engineering sensors,
which allow for full control of the dopant concentrations and the
nanoparticles functionalization of columnar material surfaces. The
main outcome of this powerful design concept lies in fine-tuning the
reactivity of the sensor surfaces toward the VOCs of interest. First,
nanocolumnar and well-distributed Ag-doped zinc oxide (ZnO:Ag) thin
films are synthesized from chemical solution, and, at a second stage,
noble nanoparticles of the required size are deposited using a gas
aggregation source, ensuring that no percolating paths are formed
between them. Typical samples that were investigated are Ag-doped
and Ag nanoparticle-functionalized ZnO:Ag nanocolumnar films. The
highest responses to VOCs, in particular to (CH3)2CHOH, were obtained at a low operating temperature (250 °C)
for the samples synergistically enhanced with dopants and nanoparticles
simultaneously. In addition, the response times, particularly the
recovery times, are greatly reduced for the fully modified nanocolumnar
thin films for a wide range of operating temperatures. The adsorption
of propanol, acetone, methane, and hydrogen at various surface sites
of the Ag-doped Ag8/ZnO(0001) surface has been examined
with the density functional theory (DFT) calculations to understand
the preference for organic compounds and to confirm experimental results.
The response of the synergistically enhanced sensors to gas molecules
containing certain functional groups is in excellent agreement with
density functional theory calculations performed in this work too.
This new fabrication strategy can underpin the next generation of
advanced materials for gas sensing applications and prevent VOC levels
that are hazardous to human health and can cause environmental damages.
In this work, the one-step three-dimensional (3D) printing of 20 nm nanowire (NW)-covered CuO/Cu 2 O/Cu microparticles (MPs) with diameters of 15−25 μm on the surface of the glass substrate forming an ordered net is successfully reported for the first time. 3D-printed Cu MP-based stripes formed nonplanar CuO/Cu 2 O/Cu heterojunctions after thermal annealing at 425 °C for 2 h in air and were fully covered with a 20 nm NW net bridging MPs with external Au contacts. The morphological, vibrational, chemical, and structural investigations were performed in detail, showing the high crystallinity of the NWs and 3D-printed CuO/Cu 2 O/Cu heterojunction lines, as well as the growth of CuO NWs on the surface of MPs. The gas-sensing measurements showed excellent selectivity to acetone vapor at an operating temperature of 350 °C with a high gas response about 150% to 100 ppm. The combination of the possibility of fast acetone vapor detection, low power consumption, and controllable size and geometry makes these 3D-printed devices ideal candidates for fast detection, as well as for acetone vapor monitoring (down to 100 ppm). This 3D-printing approach will pave a new way for many different devices through the simplicity and versatility of the fabrication method for the exact detection of acetone vapors in various atmospheres.
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