The behavior of steel coupons buried in soil under cathodic protection (CP) was studied during wet/dry cycles using electrochemical impedance spectroscopy and voltammetry. The coupons were left at open circuit potential for 7 days before applying CP for 51 days at potentials of −0.8 and −1.0 V versus Cu/CuSO4 on coupons 1 and 2, respectively. Wet/dry cycling was achieved by first saturating the soil with an electrolyte inside a sealed electrochemical cell and by allowing the soil to dry by opening the top lid of the cell for various periods in the experiment. Surface analysis was performed after the experiments by X‐ray diffraction and Raman spectroscopy. The soil electrolyte resistance Rs depended mainly on the variations of soil moisture for coupon 1 but was strongly affected by the effects induced by CP for coupon 2. Residual corrosion rates of 17–18 and 7–10 µm/year for coupons 1 and 2, respectively, were estimated via voltammetry. The kinetic parameters vary with the polarization level so that the data obtained with a coupon polarized at a given potential cannot be used to predict the residual corrosion rate of a coupon polarized at another potential.
Various electrochemical methods were used to understand the behavior of steel buried in unsaturated artificial soil in the presence of cathodic protection (CP) applied at polarization levels corresponding to correct CP or overprotection. Carbon steel coupons were buried for 90 days, and the steel/electrolyte interface was studied at various exposure times. The coupons remained at open circuit potential (OCP) for the first seven days before CP was applied at potentials of −1.0 and −1.2 V vs. Cu/CuSO4 for the remaining 83 days. Voltammetry revealed that the corrosion rate decreased from ~330 µm yr−1 at OCP to ~7 µm yr−1 for an applied potential of −1.0 V vs. Cu/CuSO4. CP effectiveness increased with time due to the formation of a protective layer on the steel surface. Raman spectroscopy revealed that this layer mainly consisted of magnetite. EIS confirmed the progressive increase of the protective ability of the magnetite-rich layer. At −1.2 V vs. Cu/CuSO4, the residual corrosion rate of steel fluctuated between 8 and 15 µm yr−1. EIS indicated that the protective ability of the magnetite-rich layer deteriorated after day 63. As water reduction proved significant at this potential, it is proposed that the released H2 bubbles damage the protective layer.
Various electrochemical techniques were used to study the corrosion behaviour of the CNT-reinforced NiAl alloys under NaCl and Na2SO4 environments. The potentiodynamic polarization curves revealed activation Tafel behaviour when the NiAl alloy specimens were immersed in NaCl solution while passivation followed by slight development of transpassivation resulted under Na2SO4 environment. The reinforcement of pure NiAl alloy with up to 1.0 wt.% CNT increased the corrosion rate from 0.10 to 0.63 mm/yr under NaCl environment, while under Na2SO4 environment, the corrosion rate increased from 0.04 to 0.12 mm/yr. The observed increase in corrosion rate with an increase in CNT reinforcement (under both NaCl and Na2SO4 environments) suggested that the reinforcement of NiAl alloys with CNT reduced the corrosion resistance of NiAl. The X-ray diffraction analysis revealed that the corrosion products consisted of oxides including Al2O3 under NaCl environment, while scanning electron microscope analysis showed a porous passive layer on the surface of the alloy specimens immersed in Na2SO4 solution.
Graphical abstract
This study was aimed at evaluating the effects of exposure time and SO 2 as one of the impurities on the corrosion behavior of steel pipeline transporting supercritical CO 2 during carbon capture and storage. Steel coupons were exposed to supercritical CO 2 with various concentrations of SO 2 for durations up to 1512 hours. Weight loss measurements were performed to evaluate the steel corrosion behavior. The weight loss results revealed a decrease in corrosion rate with an increase in exposure time which was mainly attributed to the gradual increase of the mineral layer on the steel surface. The increase in SO 2 concentration within supercritical CO 2 increased the corrosion rate from 0.0109 mm/yr to the highest value of 1.396 mm/yr. X-ray diffraction analysis revealed that the mineral layer formed on the steel surface under pure supercritical CO 2 mainly consisted of siderite while iron sulfite hydrate was observed under in the presence of SO 2 .
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