Although
SrTiO3-based perovskites showed a lot of promise
as n-type thermoelectric (TE) materials, they demonstrated a low figure
of merit value primarily because of their high lattice thermal conductivity
(k
l). Researchers found it difficult to
reduce k
l, as a popular route like nanostructuring
did not work well with these perovskites possessing low phonon mean
free paths. Here, we put forward a novel strategy of designing high-entropy
perovskite (HEP) oxides having five transition metals in the B site
to induce more anharmonicity causing enhanced multiphonon scattering
in order to decrease k
l. Using detailed
thermodynamic calculations, we designed and synthesized a highly dense
Sr(Ti0.2Fe0.2Mo0.2Nb0.2Cr0.2)O3 HEP ceramic. An ultralow thermal conductivity
of 0.7 W/mK at 1100 K was achieved in this n-type rare-earth-free
HEP oxide TE material. The concept of designing HEPs to achieve ultralow
thermal conductivity potentially opens up a new avenue for enhancing
TE performance of environmentally benign bulk oxides for high-temperature
TE power generation.
The thermoelectric generator (TEG)
is considered as one of the
most promising technologies for clean energy generation. But performance
optimization with respect to its design and architecture is required
for wide-scale commercialization. In this study, we have carried out
finite element modeling (FEM) of a SnSe-based thermoelectric generator
(TEG) considering electrical contact loss and various heat losses
under isothermal and isoflux heat boundary conditions. The conventional
Π-architecture comprising both p- and n-legs often results in
overall poor performance due to the inferior efficiency of the n-leg
TE module compared to its p-counterpart even though SnSe holds high ZT values (≥2). To counter that, we have strategized
to design only a p-legged architecture and evaluated its performance
in terms of power output and efficiency. Step-by-step optimization
of internal and system level parameters for a multiple p-legged as
well as traditional p–n-legged TEG has been carried out. Further,
Al-based fins have been used to increase the net heat capturing area
in the case of the isoflux heat boundary condition. The incorporation
of fins facilitates us to redefine an internal parameter called fill
fraction (FF) in terms of system level parameters,
which leads to easier optimization of the TEG. Keeping in mind the
practical application of a TEG in automobile exhaust, simulation of
multiple p-legged architecture has resulted in maximum power output
of 6.61 and 3.45 W under the isothermal and isoflux heat boundary
conditions, respectively. In the FEM considering various thermal and
electrical losses under the isothermal heat boundary condition, a
maximum efficiency of 4.8% has been obtained in the case of Π-architecture,
which is slightly higher than that obtained in the multiple p-legged
TEG (3.48%). However, under the isoflux scenario, which is more commonly
found in practical waste-heat sources, a maximum efficiency of 17.5%
has been achieved for multiple p-legged architecture, which is 14
times higher than that attained for Π-architecture (1.24%).
Also, a huge surge (500%) in maximum power output has been observed
for the proposed multiple p-legged TEG compared to Π-architecture
in our FEM considering various thermal and electrical losses in the
isoflux heat source condition. Furthermore, the investigation of thermal
and mechanical stability in terms of generated von Mises stress and
deformation due to a significant temperature difference has revealed
that multiple p-legged architecture is indeed more stable as compared
to a Π-architecture TEG under both of the heat boundary conditions.
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