A study on the internal fluid dynamic of a high-pressure external gear pump is described in this paper. The pump has been analyzed with both numerical and experimental techniques. Starting from a geometry of the pump, a three-dimensional computational fluid dynamics (CFD) model has been built up using the commercial code PumpLinx ® . All leakages have been taken into account in order to estimate the volumetric efficiency of the pump. Then the pump has been tested on a test bench of Casappa S.p.A. Model results like the volumetric efficiency, absorbed torque, and outlet pressure ripple have been compared with the experimental data. The model has demonstrated the ability to predict with good accuracy the performance of the real pump. The CFD model has been also used to evaluate the effect on the pump performance of clearances in the meshing area. With the validated model the pressure inside the chambers of both driving and driven gears have been studied underlining cavitation in meshing fluid volume of the pump. For this reason, the model has been implemented in order to predict the cavitation phenomena. The analysis has allowed the detection of cavitating areas, especially at high rotation speeds and delivery pressure. Isosurfaces of the fluid volume have been colored as a function of the total gas fraction to underline where the cavitation occurs.

As a key component in power transfer, positive displacement machines often represent the major source of noise in hydraulic systems. Thus, investigation into the sources of noise and discovering strategies to reduce noise is a key part of improving the performance of current hydraulic systems, as well as applying fluid power systems to a wider range of applications. The present work aims at developing modeling techniques on the topic of noise generation caused by external gear pumps for high pressure applications, which can be useful and effective in investigating the interaction between noise sources and radiated noise and establishing the design guide for a quiet pump. In particular, this study classifies the internal noise sources into four types of effective load functions and, in the proposed model, these load functions are applied to the corresponding areas of the pump case in a realistic way. Vibration and sound radiation can then be predicted using a combined finite element and boundary element vibro-acoustic model. The radiated sound power and sound pressure for the different operating conditions are presented as the main outcomes of the acoustic model. The noise prediction was validated through comparison with the experimentally measured sound power levels.

This paper describes the preliminary results of a study focused on the semi empirical modeling of an excavator's hydraulic pump. From the viewpoint of designing and tuning an efficient control system, the excavator is a very complex nonlinear plant. To design and tune such a complex control

In any hydraulic machine there are lubricated couplings that could become critical beyond certain operating conditions. This paper presents the simulation results concerning textured surfaces with the aim of improving the performance of lubricated couplings in relative motion. The texturing design requires much care to obtain good improvements, and it is essential to analyze both the geometric features of the dimples and the characteristics of the coupled surfaces, like the sliding velocity and gap height. For this purpose, several CFD simulations have been performed to study the behavior of the fluid bounded in the coupling, considering dimples with different shapes, size, and spatial distribution. The simulations consider the onset of gaseous cavitation to evaluate the influence of this phenomenon on the pressure distribution generated by the textured surface. The analyses have pointed out that it is critical to correctly predict the behavior of the textured surface in the presence of local cavitation, in fact, when cavitation occurs, the characteristic time of the transient in which the phase of the fluid change is very rapid and it is comparable to the time taken by the fluid to move from one dimple to the next.