The demand for continuous fiber-reinforced thermoplastics has steadily increased during the last years due to their specific properties. But considering the applications in large-scale production, the price for the organic sheets is still too high in order to compete with the metal counterparts. A starting point for the reduction of the total costs is the acceleration of the impregnation process by in-plane polymer flow. For this reason, this scientific report provides an insight into the production process using a continuous compression molding machine. In order to analyze the in-plane polymer flow and its driving forces, a method for the evaluation of the pressure distribution is presented in a first step. The examination revealed a significant inhomogeneous pressure distribution for the whole pressing area, which could be affected by different temperature settings. Afterward, the impregnation quality was correlated with the different settings, followed by the illustration of a huge potential for increasing the impregnation speed.

In this work, a new experimental method is presented, aimed to measure the transversal permeability of fabric reinforcements for composite production. Through‐thickness impregnation of a glass woven fabric with polypropylene matrix was studied during compression molding experiments. The composite thickness was continuously measured during compression molding at different temperatures and pressure levels. The measured composite thickness was used to evaluate the molten front advancement during fabric impregnation. The existence of two different mechanisms of impregnation was highlighted by changes in the slope of the molten front advancement. Optical microscopy confirmed the occurrence of these two different mechanisms: macro‐scale impregnation, associated to void reduction between the bundles (inter‐bundle) occurring at lower times, and micro‐scale impregnation, associated to the flow of the matrix inside each bundle (intra‐bundle), occurring at longer times. Each of the two processes is characterized by a different value of the permeability, calculated according to Darcy law. The intra‐bundle and inter‐bundle permeability were used for calculating the transversal global permeability applying the Papathanasiou model. These values were compared with transversal permeability results evaluated using a low viscosity test fluid. POLYM. COMPOS., 35:105–112, 2014. © 2013 Society of Plastics Engineers

openAccessArticle: FalsePage Range: xi-xidoi: 10.1016/B978-0-85709-067-6.50017-1Harvest Date: 2016-01-12 15:13:57issueName:cover date: 2012-01-01pubType

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