The objective of this study was to investigate if blue lighting could reduce broiler stress and comply with legal labor comfort requirements in a new shackling area of a middle-size processing plant. In this study, the old shackling area was compared with the new area, where a blue lighting system was designed and implemented according to the regulations. The old and new areas were video-and audio-recorded during the shackling of 33,850 broilers in each area. Data were statistically analyzed using the non-parametric test of Wilcoxon-MannWhitney (w test).The results indicated 56% reduction in wing-flapping and 3.2% noise reduction in the new area. These results were obtained by increasing 119% lighting at the work stations in the shackling area, allowing workers to handle the birds more carefully, which may improve processing plant productivity. The study demonstrated that it is possible to conciliate better animal welfare with visual comfort for workers in the shackling area.
PurposeThis paper examines the relationship between different manufacturing strategies and Industry 4.0's (I4.0) critical success factors (CSFs) and technology adoption.Design/methodology/approachFor that, the authors surveyed 165 practitioners from different manufacturers. Participants provided information about the levels of product customization and production volume in their companies. They also indicated the adoption level of I4.0 technologies and CSFs. Using multivariate data techniques, the authors identified four clusters of different manufacturing strategies and two readiness levels based on the establishment of I4.0 CSFs. The adoption level of I4.0 technologies was then cross compared among clusters to identify which technologies are more likely to be supported.FindingsThe findings indicate that, in low-readiness companies, the adoption level of I4.0 technologies does not significantly differ between manufacturing strategies. However, when companies present a higher I4.0 readiness, the adoption of I4.0 technologies seem to vary according to the existing manufacturing strategy.Originality/valueThis study sheds light on the influence that manufacturing strategies may have on the digital transformation of companies, highlighting which strategies are more likely to offer a context to successfully adopt I4.0 technologies. The identification of these relationships helps to define the expectation regarding the company's digital transformation, determining coherent benchmarks and allowing managers to anticipate potential issues.
there is low risk and economic feasibility in implementation of this plant, because the probability of the Net Present Value NPV to be zero is less than 0.22%. The performed preliminary analysis showed that the decision to invest in this project is presented as a good investment option, and its implementation is recommended because it is a project with the possibility of a good financial return.
Keywords Broilers, animal welfare, electric stunning by electronarcosis, stunning severity index, Statistical Process Control, control charts.
ABStRACtThe objective of this study was to evaluate the efficiency of electrical stunning by electronarcosis in a medium-size poultry processing plant located in southern Brazil. The current measurement of this type of stunning is presented, and then improvements to this method are proposed. Data were collected for 90 days. A quality indicator was proposed: the Stunning Severity Index (SSI), which includes elements of Statistical Process Control (SPC) using a p-chart (proportion chart) and measures. This index comprises the variables "wing-flapping," "arched head," and "rhythmic breathing." Using the proposed index, 5% of the birds, on average, presented inefficient stunning symptoms.
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