The implementation of Industry 4.0 and smart factory concepts changes the ways of manufacturing and production and requires the combination and interaction of different technologies and systems. The need for rapid implementation is steadily increasing as customers demand individualized products which are only possible if the production unit is smart and flexible. However, an existing factory cannot be transformed easily into a smart factory, especially not during operational mode. Therefore, designers and engineers require solutions which help to simulate the aspired change beforehand, thus running realistic pre-tests without disturbing operations and production. New product lines may also be tested beforehand. Data and the deduced knowledge are key factors of the said transformation. One idea for simulation is applying artificial intelligence, in this case the method of multi-agent-systems (MAS), to simulate the inter-dependencies of different production units based on individually configured orders. Once the smart factory is running additional machine learning methods for feedback data of the different machine units may be applied for generating knowledge for improvement of processes and decision making. This paper describes the necessary interaction of manufacturing and knowledge-based solutions before showing an MAS use case implementation of a production line using Anylogic.

Knowledge integration is well explained by the human–organization–technology (HOT) approach known from knowledge management. This approach contains the horizontal and vertical interaction and communication between employees, human-to-machine, but also machine-to-machine. Different organizational structures and processes are supported with the help of appropriate technologies and suitable data processing and integration techniques. In a Smart Factory, manufacturing systems act largely autonomously on the basis of continuously collected data. The technical design concerns the networking of machines, their connectivity and the interaction between human and machine as well as machine-to-machine. Within a Smart Factory, machines can be considered as intelligent manufacturing systems. Such manufacturing systems can autonomously adapt to events through the ability to intelligently analyze data and act as adaptive manufacturing systems that consider changes in production, the supply chain and customer requirements. Inter-connected physical devices, sensors, actuators, and controllers form the building block of the Smart Factory, which is called the Internet of Things (IoT). IoT uses different data processing solutions, such as cloud computing, fog computing, or edge computing, to fuse and process data. This is accomplished in an integrated and cross-device manner.

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