bcde Microfluidic-based integrated molecular diagnostic systems, which are automated, sensitive, specific, userfriendly, robust, rapid, easy-to-use, and portable, can revolutionize future medicine. Current research and development largely relies on polydimethylsiloxane (PDMS) to fabricate microfluidic devices. Since the transition from the proof-of-principle phase to clinical studies requires a vast number of integrated microfluidic devices, there is a need for a high-volume manufacturing method of silicone-based microfluidics. Here we present the first roll-to-roll (R2R) thermal imprinting method to fabricate integrated PDMS-paper microfluidics for molecular diagnostics, which allows production of tens of thousands of replicates in an hour. In order to validate the replicated molecular diagnostic platforms, on-chip amplification of viral ribonucleic acid (RNA) with loop-mediated isothermal amplification (LAMP) was demonstrated. These low-cost, rapid and accurate molecular diagnostic platforms will generate a wide range of applications in preventive personalized medicine, global healthcare, agriculture, food, environment, water monitoring, and global biosecurity.

We demonstrate low-loss silicon slot waveguides patterned with 248 nm deep-UV lithography and filled with atomic layer deposited aluminum oxide. Propagation losses less than 5 dB/cm are achieved with the waveguides. The devices are fabricated using low-temperature CMOS compatible processes. We also demonstrate simple, compact and efficient strip-to-slot waveguide couplers. With a coupler as short as 10 µm, coupling loss is less than 0.15 dB. The low-index and low-nonlinearity filling material allows nonlinearities nearly two orders of magnitude smaller than in silicon waveguides. Therefore, these waveguides are a good candidate for linear photonic devices on the silicon platform, and for distortion-free signal transmission channels between different parts of a silicon all-optical chip. The low-nonlinearity slot waveguides and robust couplers also facilitate a 50-fold local change of the waveguide nonlinearity within the chip by a simple mask design.

A refractive index sensor based on slot waveguide Young interferometer was developed in this work. The interferometer was fabricated on a polymer platform and operates at a visible wavelength of 633 nm. The phase shift of the interference pattern was measured with various concentrations of glucose-water solutions, utilizing both TE and TM polarization states. The sensor was experimentally observed to detect a refractive index difference of 6.4 × 10(-6) RIU. Furthermore, the slot Young interferometer was found to compensate for temperature variations. The results of this work demonstrate that high performance sensing capability can be obtained with a polymeric slot Young interferometer, which can be fabricated by a simple molding process.

An integrated photonic‐on‐a‐chip device based on a single organic‐inorganic di‐ureasil hybrid was fabricated for optical waveguide and temperature sensing. The device is composed by a thermal actuated Mach‐Zehnder (MZ) interferometer operating with a switching power of 0.011 W and a maximum temperature difference between branches of 0.89 ºC. The MZ interferometer is covered by a Eu3+/Tb3+ co‐doped di‐ureasil luminescent molecular thermometer with a temperature uncertainty of 0.1ºC and a spatial resolution of 13 µm. This is an uncommon example in which the same material (an organic‐inorganic hybrid) that is used to fabricate a particular device (a thermal‐actuated MZ interferometer) is also used to measure one of the device intrinsic properties (the operating temperature). The photonic‐on‐a‐chip example discussed here can be applied to sense temperature gradients with high resolution (10−3 ºC·µm−1) in chip‐scale heat engines or refrigerators, magnetic nanocontacts and energy‐harvesting machines.

Flexible photonic integrated circuit technology is an emerging field expanding the usage possibilities of photonics, particularly in sensor applications, by enabling the realization of conformable devices and introduction of new alternative production methods. Here, we demonstrate that disposable polymeric photonic integrated circuit devices can be produced in lengths of hundreds of meters by ultra-high volume roll-to-roll methods on a flexible carrier. Attenuation properties of hundreds of individual devices were measured confirming that waveguides with good and repeatable performance were fabricated. We also demonstrate the applicability of the devices for the evanescent wave sensing of ambient refractive index. The production of integrated photonic devices using ultra-high volume fabrication, in a similar manner as paper is produced, may inherently expand methods of manufacturing low-cost disposable photonic integrated circuits for a wide range of sensor applications.