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Vital wheat gluten plays an important role in the food industry, especially in baking to help standardize dough properties and improve bread volume. However, a fundamental characterization of a wide variety of vital gluten samples is not available so far. This would be necessary to relate compositional characteristics to the production process. Therefore, we analyzed the content of crude protein, starch, lipids and ash, oil and water absorption capacity, particle size distribution, gluten protein composition and spectroscopic properties of 39 vital gluten samples from 6 different suppliers. Principle component analysis of all analytical parameters revealed that the samples from one specialized vital gluten manufacturer had a different composition and a greater variability compared to all other samples from wheat starch producers. While the composition of vital gluten samples from the same manufacturer was similar and the score plot showed a cluster formation for samples from three suppliers, the variability over all samples was comparatively low. The samples from the other suppliers were too similar altogether so that it was hardly possible to identify clear differences, also related to functionality.

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Vital gluten is often used in baking to supplement weak wheat flours and improve their baking quality. Even with the same recipe, variable final bread volumes are common, because the functionality differs between vital gluten samples also from the same manufacturer. To understand why, the protein composition of ten vital gluten samples was investigated as well as their performance in a microbaking test depending on the water content in the dough. The gluten content and composition as well the content of free thiols and disulfide bonds of the samples were similar and not related to the specific bread volumes obtained using two dough systems, one based on a baking mixture and one based on a weak wheat flour. Variations of water addition showed that an optimal specific volume of 1.74–2.38 mL/g (baking mixture) and 4.25–5.49 mL/g (weak wheat flour) was reached for each vital gluten sample depending on its specific water absorption capacity.

Vital gluten is a by-product of wheat starch production and commonly used in bread making, but its quality is difficult to predict. The most accurate method to determine vital gluten quality is the baking experiment, but this approach is time- and labor-intensive. Therefore, the aim was to identify faster and easier ways to predict vital gluten quality. Three different approaches, the gliadin/glutenin ratio, the gluten aggregation test and the microscale extension test, were assessed for their predictive value regarding the baking performance of 46 vital gluten samples using two recipes. Hierarchical clustering classified the vital gluten samples into 23 samples with good, 15 with medium and eight with poor quality. Protein-related parameters, such as the gliadin/glutenin ratio, were not reliable to predict gluten quality, because the correlations to the bread volumes were weak. The gluten aggregation test and the microscale extension test were reliable methods to predict vital gluten quality for use in baking based on a scoring system. Both methods need less material, time and labor compared to baking experiments. Especially, maximum torque, peak maximum time, the ratio between peak30 and peak180 as well as the corresponding distance at maximum resistance to extension seem to be suitable alternatives to predict vital gluten quality.