Effect of kaolin geopolymer ceramic addition on the properties of Sn-3.0Ag-0.

Butyl methacrylate acid (BMA) was used to enhance the properties of coconut shell (CS) and regenerated cellulose (RC) biocomposite films. The effects of coconut shell content and BMA on the tensile properties, crystallinity index (CrI), thermal properties, and morphology of biocomposite films were investigated. An increase in CS content, up to 3 wt.%, increased the tensile strength and modulus of elasticity, but decreased the elongation at break. The CS-RC biocomposite films treated with BMA exhibited higher tensile strength and modulus of elasticity but lower elongation at break. The crystallinity index (CrI) and thermal stability of CS-RC biocomposite films increased with increasing CS up to 3 wt.%. Treated CS biocomposite films had better thermal stability than untreated CS biocomposite films. The presence of BMA increased the crystallinity of CS regenerated cellulose biocomposite films. Enhancement of the interfacial interaction of CS-RC biocomposite films was revealed by morphological study.

The effect of geopolymer ceramics addition into Sn-3.0Ag-0.5Cu (SAC305) lead free solder was successfully investigated. The lead-free solder SAC305 with the addition of geopolymer ceramics was fabricated by using powder metallurgy microwave-sintering method in order to form a composite solder. The composite solder was analyzed based on wettability and shear strength. The wettability of SAC 305 solder was greatly enhanced with the decreasing in its contact angle. Then, the geopolymer ceramic addition enhanced the shear strength of SAC 305 solder.

The formations of the voids in SAC305 lead free solder and SAC305 with additions of kaolin geopolymer ceramics were studied. The composite solders were fabricated by using powder metallurgy with microwave sintering method. The samples were sandwiched between two copper substrates and reflowed in a reflow oven and aged at 125°C for 0 and 7 days. The acoustic micro imaging was used to analyse the distributions of voids in the solder joints of SAC305 and SAC305 with additions of kaolin geopolymer ceramics. Results shows that, rhe void in SAC305 are larger in size and numbers as compared to SAC305 with additions of kaolin geopolymer ceramics for both reflowed and aged conditions.

The effect of kaolin geopolymer ceramic addition to the wettability and electrical resistivity of Sn-3.0Ag-0.5Cu (SAC305) lead free solder was successfully explored. Powder metallurgy with microwave sintering method was used to fabricate SAC305 composite solder. Five different weight percentage (wt.%) of kaolin geopolymer ceramic (0, 0.5, 1.0, 1.5 and 2.0 wt.%) were used in this study. The wettability of composite solder revealed the optimum contact angle was achieved at 1.0 wt.% with 20.8 °. Then, the electrical resistivity of composite solder showed significant change in the resistivity value.