The main aim of the EU H2020 project EcoSwing was to demonstrate a technical readiness level of 6–7 for high-temperature superconducting (HTS) technology operating in a wind generator. To reach this goal, a full-scale synchronous HTS generator was successfully designed, built and field-tested in a 3.6 MW turbine. The generator has a rotor with 40 superconducting coils of 1.4 m long. The required >20 km of coated conductor was produced within the project’s time schedule. All coils were tested prior to assembly, with >90% of them behaving as expected. The technical readiness level of HTS coils was thus increased to level 7. Simultaneously, the maturing of cryogenic cooling technology over the last decade was illustrated by the several Gifford-McMahon cold-heads that were installed on-board the rotor and connected with the stationary compressors through a rotating coupling. The cryogenic system outperformed design expectations, enabling stable coil temperatures far below the design temperature of 30 K after only 14 d of cool-down. After ground-based testing at the IWES facility in Bremerhaven, Germany, the generator was installed on an existing turbine in Thyborøn, Denmark. Here, the generator reached the target power range and produced power for over 650 h of grid operation.
The signal of the drive train mechanical torque can be a very informative input for new technologies on the wind turbine, helping further reducing the cost of energy. However, measuring the mechanical torque is not an easy task even during a test campaign on a prototype. In case of the long‐term measurement for operational purpose of use on the turbine, it is often considered as technically and economically not feasible. This paper discusses possible ways of the torque measurement and presents a test campaign where two different methods of torque measurement are conducted. One of the methods measures the shear strain signal using strain gauges at one section of the turbine main shaft. The other method measures the torsional deformation between two positions of the drive train, with an incremental encoder measuring the angular position of the drive train at each position. The tests are conducted on an 8‐MW wind turbine drive train under tests on the nacelle test bench “DyNaLab” of Fraunhofer IWES. During the tests, different load steps of torque and other load components are applied to the drive train. The measurement results from both measuring methods are presented and analysed. In the end, technical and economical feasibilities are discussed for both methods of torque measurement; some suggestions are also given respectively.
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