Silicates are one of the most important classes of compounds on this planet, and more than 1000 silicates have been identified in the mineral kingdom. Additionally, several hundreds of artificial silicates have been synthesized. The substitution of oxygen by nitrogen leads to the structurally diverse and manifold class of nitridosilicates. Silicon nitride, one of the most important non-oxidic ceramic materials, is the binary parent compound of nitridosilicates, and it symbolizes the inherent material properties of these refractory compounds. However, prior to the last decades, a broad systematic investigation of nitridosilicates had not been accomplished. In the meantime, these and related compounds have reached a remarkable level of industrial application. This review illustrates recent progress in synthesis and structure-property relationships and also applications of nitridosilicates, oxonitridosilicates, and related SiAlONs.
The highly efficient nitridosilicate phosphors M 2 Si 5 N 8 (M ) Sr, Ba, Eu) for phosphor-converted pcLEDs were synthesized at low temperatures using a novel precursor route involving metal amides M(NH 2 ) 2 . These precursors have been synthesized by dissolution of the respective metals in supercritical ammonia at 150°C and 300 bar. The thermal behavior and decomposition process of the amides were investigated with temperature programmed powder X-ray diffractometry and thermoanalytical measurements (DTA/ TG). These investigations rendered the amides as suitable intermediates for reaction with silicon diimide (Si(NH) 2 ). Thus, the desired nitridosilicate phosphors were obtained at relatively low temperatures around 1150-1400°C which is approximately 300°C lower compared to common synthetic approaches starting from metals or oxides. The influence of the thermal treatment on the phosphor morphology has been studied extensively. The accessibility of spherical phosphor particles represents another striking feature of this route since it improves light extraction from the crystallites due to decreasing light guiding and decreasing re-absorption inside the phosphor particle.
Highly efficient red-emitting nitridosilicate phosphors Sr 2 Si 5 N 8 :Eu 2+ and Ba 1.5 Sr 0.5 Si 5 N 8 :Eu 2+ (doping level 1 %) applicable to phosphor converted pc-LEDs were synthesized in nanocrystalline form at low temperatures employing a novel single-source precursor approach. Synthesis starts from nanocrystalline silicon and uses mixed metal amides M(NH 2 ) 2 with M ) Sr, Ba, Eu as reactive intermediates. In a second approach, a single-source precursor mixture obtained from a one-pot reaction of the corresponding elements (Sr/Ba, Eu, Si) was obtained in supercritical ammonia. Thermoanalytical in situ investigations gain a deeper insight into the degradation mechanism of the mixed metal amide precursors and revealed the onset for the formation of the 2-5-8 phosphor materials at temperatures slightly above 900°C. Formation of the products is complete below 1400°C. Under these conditions, the nitridosilicate phosphors form spherically shaped particles with crystallites of 200 nm in size. Spherical particles are desirable for phosphor application because light extraction may be improved by decreased light trapping and re-absorption losses. As a major advantage of the one-pot precursor approach, the exact Sr/Ba content in the solid solution series Sr 2-x Ba x Si 2 N 8 :Eu 2+ and the doping concentration of Eu 2+ can easily be controlled in a wide range by the relative amount of the elemental starting materials (Sr, Ba, Eu, Si). Simultaneously, thorough mixing of these elements down to an atomic level (Sr, Ba, Eu) or at least at nanoscopic dimensions (silicon) is achieved by the solution approach. As a consequence, no milling and pre-reaction steps are necessary which might give rise to contamination. Advantageously, this approach can easily be extended to large-scale processes by simultaneously preserving complete mixing. Furthermore, the influence of the starting materials (single-source precursor, nanocrystalline silicon) and the reaction conditions on the crystal shape and finally on the luminescence properties of the products was investigated. The obtained nanophosphors exhibit luminescence properties comparable to coarsely crystalline nitridosilicate phosphor powders prepared by conventional high-temperature processing.
By studying the thermal condensation of melamine, we have identified three solid molecular adducts consisting of melamine C(3)N(3)(NH(2))(3) and melem C(6)N(7)(NH(2))(3) in differing molar ratios. We solved the crystal structure of 2 C(3)N(3)(NH(2))(3)C(6)N(7)(NH(2))(3) (1; C2/c; a=21.526(4), b=12.595(3), c=6.8483(14) A; beta=94.80(3) degrees ; Z=4; V=1850.2(7) A(3)), C(3)N(3)(NH(2))(3)C(6)N(7)(NH(2))(3) (2; Pcca; a=7.3280(2), b=7.4842(2), c=24.9167(8) A; Z=4; V=1366.54(7) A(3)), and C(3)N(3)(NH(2))(3)3 C(6)N(7)(NH(2))(3) (3; C2/c; a=14.370(3), b=25.809(5), c=8.1560(16) A; beta=94.62(3) degrees ; Z=4; V=3015.0(10) A(3)) by using single-crystal XRD. All syntheses were carried out in sealed glass ampoules starting from melamine. By variation of the reaction conditions in terms of temperature, pressure, and the presence of ammonia-binding metals (europium) we gained a detailed insight into the occurrence of the three adduct phases during the thermal condensation process of melamine leading to melem. A rational bulk synthesis allowed us to realize adduct phases as well as phase separation into melamine and melem under equilibrium conditions. A solid-state NMR spectroscopic investigation of adduct 1 was conducted.
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